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US7160577B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Methods for atomic-layer deposition of aluminum oxides in integrated circuits

Assignee: Micron Technology Inc
•
Filing: 2002-05-02
•
Granted: 2007-01-09
•
Expires: 2022-05-02
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Abstract

Abstract The present inventors devised unique atomic-layer deposition systems, methods, and apparatus suitable for aluminum-oxide deposition. One exemplary method entails providing an outer chamber enclosing a substrate, forming an inner chamber within the outer chamber, and introducing an oxidant into the inner chamber, and introducing an aluminum precursor into the inner chamber. The inner chamber has a smaller volume than the outer chamber, which ultimately requires less time to fill and purge and thus promises to reduce cycle times for deposition of materials, such as aluminum oxide.

Inventors

  • 👤 Kie Y. Ahn
  • 👤 Leonard Forbes

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 00:48
CPC Classifications
C; C23; C23C; C23C16/00; C23C16/44; C23C16/455; C23C16/45563; C23C16/45574; C23C16/4412; C23C16/45523; C23C16/45525; C23C16/45544; C23C16/45565

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 48 words
A method of operating a deposition system having a gas-distribution fixture for distributing gas over a substrate, the method comprising: introducing an aluminum precursor into the chamber through the gas-distribution fixture; and purging the chamber of at least a portion of the aluminum precursor through the gas-distribution fixture.
Claim 2
Independent Claim 48 words
A method of operating a deposition system having a gas-distribution fixture for distributing gas over a substrate, the method comprising: introducing an aluminum precursor into the chamber through the gas-distribution fixture; and purging the chamber of at least a portion of the aluminum precursor through the gas-distribution fixture.
Claim 3
Dependent Claim 17 words
The method of claim 1 , wherein purging comprises operating a pump coupled to the gas-distribution fixture.
Claim 4
Dependent Claim 23 words
The method of claim 1 , further comprising: changing relative position of the gas-distribution fixture and a substrate before introducing the aluminum precursor.
Claim 5
Dependent Claim 21 words
The method of claim 1 , wherein the aluminum precursor consists essentially of trimethylaluminum, and the oxidant consist essentially of water.
Claim 6
Independent Claim 49 words
A method of operating a deposition system, the method comprising: providing a first chamber including at least one substrate; forming a second chamber within the first chamber and substantially enclosing the one substrate; introducing an oxidant into the second chamber; and introducing an aluminum precursor into the second chamber.
Claim 7
Independent Claim 49 words
A method of operating a deposition system, the method comprising: providing a first chamber including at least one substrate; forming a second chamber within the first chamber and substantially enclosing the one substrate; introducing an oxidant into the second chamber; and introducing an aluminum precursor into the second chamber.
Claim 8
Dependent Claim 37 words
The method of claim 5 wherein the deposition system includes a surface supporting the one substrate and a gas-distribution fixture; and wherein forming the second chamber comprises reducing a distance between the gas-distribution fixture and the substrate.
Claim 9
Dependent Claim 21 words
The method of claim 5 , wherein the aluminum precursor consists essentially of trimethylaluminum, and the oxidant consists essentially of water.
Claim 10
Independent Claim 80 words
A method of operating a deposition system, the method comprising: loading at least one substrate into a first chamber; forming a second chamber around the one substrate; introducing an oxidant into the second chamber; purging the second chamber of at least a portion of the oxidant; introducing an aluminum precursor into the second chamber; purging the second chamber of at least a portion of the aluminum precursor; opening the second chamber; and unloading the one substrate from the first chamber.
Claim 11
Independent Claim 80 words
A method of operating a deposition system, the method comprising: loading at least one substrate into a first chamber; forming a second chamber around the one substrate; introducing an oxidant into the second chamber; purging the second chamber of at least a portion of the oxidant; introducing an aluminum precursor into the second chamber; purging the second chamber of at least a portion of the aluminum precursor; opening the second chamber; and unloading the one substrate from the first chamber.
Claim 12
Dependent Claim 16 words
The method of claim 8 , wherein the recited acts are performed in the recited order.
Claim 13
Dependent Claim 42 words
The method of claim 8 , wherein the deposition system includes a surface supporting the one substrate and a gas-distribution fixture; and wherein forming the second chamber around the one substrate comprises reducing a distance between the gas-distribution fixture and the substrate.
Claim 14
Dependent Claim 21 words
The method of claim 8 , wherein the aluminum precursor consists essentially of trimethylaluminum, and the oxidant consist essentially of water.
Claim 15
Independent Claim 88 words
A method of operating a deposition system, the method comprising: loading at least one substrate into a first chamber; forming a second chamber around the one substrate; introducing an oxidant into the second chamber; purging the second chamber of at least a portion of the oxidant; introducing an aluminum precursor into the second chamber; purging the second chamber of at least a portion of the aluminum precursor; opening the second chamber; and annealing the one substrate in the first chamber; unloading the one substrate from the first chamber.
Claim 16
Independent Claim 88 words
A method of operating a deposition system, the method comprising: loading at least one substrate into a first chamber; forming a second chamber around the one substrate; introducing an oxidant into the second chamber; purging the second chamber of at least a portion of the oxidant; introducing an aluminum precursor into the second chamber; purging the second chamber of at least a portion of the aluminum precursor; opening the second chamber; and annealing the one substrate in the first chamber; unloading the one substrate from the first chamber.
Claim 17
Dependent Claim 16 words
The method of claim 12 , wherein the recited acts are performed in the recited order.
Claim 18
Dependent Claim 42 words
The method of claim 12 , wherein the deposition system includes a surface supporting the one substrate and a gas-distribution fixture; and wherein forming the second chamber around the one substrate comprises reducing a distance between the gas-distribution fixture and the substrate.
Claim 19
Dependent Claim 21 words
The method of claim 12 , wherein the aluminum precursor consists essentially of trimethylaluminum, and the oxidant consist essentially of water.
Claim 20
Independent Claim 90 words
A method of making a gate dielectric layer in an integrated-circuit assembly, the method comprising: loading the integrated-circuit assembly into a first chamber; forming a second chamber around the assembly; introducing an oxidant into the second chamber; purging the second chamber of at least a portion of the oxidant; introducing an aluminum precursor into the second chamber; purging the second chamber of at least a portion of the aluminum precursor; opening the second chamber; and annealing the assembly in the first chamber; unloading the one substrate from the first chamber.
Claim 21
Independent Claim 90 words
A method of making a gate dielectric layer in an integrated-circuit assembly, the method comprising: loading the integrated-circuit assembly into a first chamber; forming a second chamber around the assembly; introducing an oxidant into the second chamber; purging the second chamber of at least a portion of the oxidant; introducing an aluminum precursor into the second chamber; purging the second chamber of at least a portion of the aluminum precursor; opening the second chamber; and annealing the assembly in the first chamber; unloading the one substrate from the first chamber.
Claim 22
Dependent Claim 16 words
The method of claim 16 , wherein the recited acts are performed in the recited order.
Claim 23
Dependent Claim 42 words
The method of claim 16 : wherein the deposition system includes a surface supporting the one substrate and a gas-distribution fixture; and wherein forming the second chamber around the one substrate comprises reducing a distance between the gas-distribution fixture and the substrate.
Claim 24
Dependent Claim 21 words
The method of claim 16 , wherein the aluminum precursor consists essentially of trimethylaluminum, and the oxidant consist essentially of water.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2010-01-08 2010-07-10 2011-01-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2014-01-08 2014-07-10 2015-01-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2018-01-08 2018-07-10 2019-01-09 $7700.00 Window Closed / Lapsed

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