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US5808351A Expired / Lapsed US ⏱️ 0.0 years remaining

Programmable/reprogramable structure using fuses and antifuses

Assignee: Prolinx Labs Corp
•
Filing: 1994-10-07
•
Granted: 1998-09-15
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Expires: 2014-10-07
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Abstract

Abstract Two types of programmable elements, fuses and antifuses, are disclosed for forming an electrically programmable burn-in board in one embodiment and an electrically programmable device-under-test (DUT) card in another embodiment. Both types of programmable elements can also be used in a reconfiguration device for interconnecting electrical contacts in a first configuration to electrical contacts in a second configuration. The various embodiments of this invention include, for example, a component socket, a socket adapter, a cable, a cable adapter, a scrambler card for a burn-in board and a device-under-test card for a burn-in board. A method for forming a fuse is also disclosed.

Inventors

  • 👤 Richard J. Nathan
  • 👤 James J. D. Lan
  • 👤 Steve S. Chiang
  • 👤 William H. Shepherd

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 18:15
CPC Classifications
G; G01; G01R; G01R1/00; G01R1/02; G01R1/04; H; H01; H01R; H01R29/00; H05; H05K; H05K1/00; H05K1/02; H05K1/0286; H05K1/0293; H05K7/00; H05K7/02; H05K7/10; H05K7/1092; H10; H10W; H10W70/00; H10W70/01; H10W70/05; H10W70/092; H10W70/60; H10W70/611; H10W70/62; H10W70/63; H10W70/635; H10W70/641; G01R1/06; G01R31/00; G01R31/28; G01R31/2851; G01R31/2855; G01R31/286; G01R31/2863; H01R31/00; H01R31/06; H05K1/0287; H05K1/0289; H05K1/029; H05K1/0292; H05K1/0296; H05K1/0298; H05K1/14; H05K1/141; H05K1/16; H05K1/167; H05K2201/00; H05K2201/03; H05K2201/0302; H05K2201/0305; H05K2201/09; H05K2201/09209; H05K2201/09654; H05K2201/09763; H05K2201/10; H05K2201/10007; H05K2201/10181; H05K2201/10212; H05K2201/10613; H05K2201/10621; H05K2201/10689; H05K2203/00; H05K2203/05; H05K2203/0502; H05K2203/0542; H05K2203/10; H05K2203/105; H05K2203/11; H05K2203/1115; H05K2203/17; H05K2203/173; H05K2203/175; H05K3/00; H05K3/02; H05K3/06; H05K3/061; H05K3/062; H05K3/22; H05K3/24; H05K3/243; H05K3/40; H05K3/42; H05K3/429; H05K3/46; H05K3/4611; H10W72/00; H10W72/50; H10W72/541; H10W72/5449; H10W90/00; H10W90/701; H10W90/751; H10W90/754; H10W90/756

Claims Analysis

Total Claims: 84
Claim 1
Independent Claim 210 words
A multi-layered structure for interconnecting terminals of a plurality of electronic components, said multi-layered structure comprising: a plurality of component contacts for receiving said terminals; a first electrically conductive trace formed as part of a first layer; an antifuse layer formed on said first layer; and a second electrically conductive trace formed as part of a second layer, said second electrically conductive trace being formed transverse to said first electrically conductive trace, said second electrically conductive trace comprising a portion in said via hole, a surface of said portion being in contact with said antifuse layer; wherein said first layer, said second layer, and said antifuse layer are included in a plurality of layers forming said multi-layered structure and said plurality of layers include an upper-most layer having an upper-most exposed surface and a lower-most layer having a lower-most exposed surface, said plurality of component contacts being formed on one of said upper-most exposed surface and said lower-most exposed surface; and wherein a thickness of said antifuse layer is in the range of 0.1 micrometer to 1 millimeter; and further wherein said antifuse layer includes a dielectric material including epoxy resin or polyimide, and said dielectric material breaks down to form a conductive path on application of a predetermined voltage.
Claim 2
Dependent Claim 210 words
A multi-layered structure for interconnecting terminals of a plurality of electronic components, said multi-layered structure comprising: a plurality of component contacts for receiving said terminals; a first electrically conductive trace formed as part of a first layer; an antifuse layer formed on said first layer; and a second electrically conductive trace formed as part of a second layer, said second electrically conductive trace being formed transverse to said first electrically conductive trace, said second electrically conductive trace comprising a portion in said via hole, a surface of said portion being in contact with said antifuse layer; wherein said first layer, said second layer, and said antifuse layer are included in a plurality of layers forming said multi-layered structure and said plurality of layers include an upper-most layer having an upper-most exposed surface and a lower-most layer having a lower-most exposed surface, said plurality of component contacts being formed on one of said upper-most exposed surface and said lower-most exposed surface; and wherein a thickness of said antifuse layer is in the range of 0.1 micrometer to 1 millimeter; and further wherein said antifuse layer includes a dielectric material including epoxy resin or polyimide, and said dielectric material breaks down to form a conductive path on application of a predetermined voltage.
Claim 3
Dependent Claim 16 words
The structure of claim 1 further comprising a printed circuit board core supporting said first layer.
Claim 4
Dependent Claim 15 words
The structure of claim 1 further comprising a multichip module substrate supporting said first layer.
Claim 5
Dependent Claim 16 words
The structure of claim 1 further comprising an integrated circuit package substrate supporting said first layer.
Claim 6
Dependent Claim 15 words
The structure of claim 1 further comprising a burn-in board substrate supporting said first layer.
Claim 7
Dependent Claim 203 words
A programmable burn-in board comprising: a plurality of component contacts for receipt of terminals of an electronic component; a first trace for connection to a source of a signal at a first voltage level; a second trace for connecting to a source of a signal at a second voltage level; a third trace for connection to a source of a clock signal; a fourth trace for connection to a resistor pack; an insulating material formed of at least a plastic material, said insulating material separating a trace from the group consisting of said first trace, said second trace, said third trace and said fourth trace, from another trace in said group; and a plurality of fuses formed in an inner conductive layer, each trace from the group being coupled by one of said plurality of fuses to a corresponding component contact of said plurality of component contacts; and wherein each fuse comprises a material selected from the group consisting of copper, solder, nickel, gold, tin, lead, thallium, zinc, antimony, magnesium, titanium, tungsten, platinum, silicon, sulfur, phosphorous, and palladium, said material having a second melting point lower than a first melting point of an electrically conducting material used to form one of said traces.
Claim 8
Dependent Claim 203 words
A programmable burn-in board comprising: a plurality of component contacts for receipt of terminals of an electronic component; a first trace for connection to a source of a signal at a first voltage level; a second trace for connecting to a source of a signal at a second voltage level; a third trace for connection to a source of a clock signal; a fourth trace for connection to a resistor pack; an insulating material formed of at least a plastic material, said insulating material separating a trace from the group consisting of said first trace, said second trace, said third trace and said fourth trace, from another trace in said group; and a plurality of fuses formed in an inner conductive layer, each trace from the group being coupled by one of said plurality of fuses to a corresponding component contact of said plurality of component contacts; and wherein each fuse comprises a material selected from the group consisting of copper, solder, nickel, gold, tin, lead, thallium, zinc, antimony, magnesium, titanium, tungsten, platinum, silicon, sulfur, phosphorous, and palladium, said material having a second melting point lower than a first melting point of an electrically conducting material used to form one of said traces.
Claim 9
Dependent Claim 41 words
The programmable burn-in board of claim 6 further comprising an electrically conductive layer connected to a source of the ground reference voltage, at least one of said fuses connecting one of said plurality of component contacts to said electrically conductive layer.
Claim 10
Dependent Claim 41 words
The programmable burn-in board of claim 6 further comprising an electrically conductive layer connected to a source of the reference voltage Vcc, at least one of said fuses connecting one of said plurality of component contacts to said electrically conductive layer.
Claim 11
Dependent Claim 16 words
The programmable burn-in board of claim 6 wherein at least one of said fuses includes nickel.
Claim 12
Dependent Claim 16 words
The programmable burn-in board of claim 6 wherein at least one of said fuses includes phosphorous.
Claim 13
Dependent Claim 18 words
The programmable burn-in board of claim 6 wherein said fuse is formed as part of an inner layer.
Claim 14
Dependent Claim 339 words
A reconfiguration device for coupling a plurality of terminals of a first electrical device and a plurality of terminals of a second electrical device, said reconfiguration device comprising a first outer layer with a first exposed surface, a second outer layer with a second exposed surface and a plurality of inner layers interposed between said first outer layer and said second outer layer, said reconfiguration device further comprising: a plurality of first electrical contacts for coupling to said plurality of terminals of said first electrical device, said plurality of first electrical contacts being arranged in a first configuration, said first configuration comprising a plurality of predetermined locations to receive said terminals of said first electrical device; a plurality of second electrical contacts for coupling to said plurality of terminals of said second electrical device, said plurality of second electrical contacts being arranged in a second configuration, said second configuration comprising a plurality of predetermined locations to receive said terminals of said second electrical device; a first trace formed of an electrically conducting material, said first trace being connected to at least one of said first electrical contacts; a second trace formed of an electrically conducting material, said second trace being coupled to at least one of said second electrical contacts, said second trace crossing over said first trace at an intersection; an insulating material formed of at least a plastic material, said insulating material being located between said first trace and said second trace; and a fuse formed at said intersection in an inner conductive layer of said reconfiguration device, said fuse coupling said first trace to said second trace, said fuse being formed of a material having a second melting point lower than a first melting point of said electrically conducting material used to form at least one of said traces; wherein said fuse decouples said first trace from said second trace on passage of a programming current through said fuse; and wherein said first electrical contacts are female type and said second electrical contacts are male type.
Claim 15
Dependent Claim 339 words
A reconfiguration device for coupling a plurality of terminals of a first electrical device and a plurality of terminals of a second electrical device, said reconfiguration device comprising a first outer layer with a first exposed surface, a second outer layer with a second exposed surface and a plurality of inner layers interposed between said first outer layer and said second outer layer, said reconfiguration device further comprising: a plurality of first electrical contacts for coupling to said plurality of terminals of said first electrical device, said plurality of first electrical contacts being arranged in a first configuration, said first configuration comprising a plurality of predetermined locations to receive said terminals of said first electrical device; a plurality of second electrical contacts for coupling to said plurality of terminals of said second electrical device, said plurality of second electrical contacts being arranged in a second configuration, said second configuration comprising a plurality of predetermined locations to receive said terminals of said second electrical device; a first trace formed of an electrically conducting material, said first trace being connected to at least one of said first electrical contacts; a second trace formed of an electrically conducting material, said second trace being coupled to at least one of said second electrical contacts, said second trace crossing over said first trace at an intersection; an insulating material formed of at least a plastic material, said insulating material being located between said first trace and said second trace; and a fuse formed at said intersection in an inner conductive layer of said reconfiguration device, said fuse coupling said first trace to said second trace, said fuse being formed of a material having a second melting point lower than a first melting point of said electrically conducting material used to form at least one of said traces; wherein said fuse decouples said first trace from said second trace on passage of a programming current through said fuse; and wherein said first electrical contacts are female type and said second electrical contacts are male type.
Claim 16
Dependent Claim 36 words
The reconfiguration device of claim 12 wherein said first electrical device is an electronic component and said first electrical contacts are component contacts of a package type suitable to receive said terminals of said electronic component.
Claim 17
Dependent Claim 48 words
The reconfiguration device of claim 12 wherein said second electrical device is a printed circuit board, said terminals of said printed circuit board are component contacts and said second electrical contacts are of a package type suitable for coupling to said component contacts of said printed circuit board.
Claim 18
Dependent Claim 32 words
The reconfiguration device of claim 12 wherein said first electrical contacts are mounting pads and said second electrical contacts are pins suitable for insertion into plated holes of a printed circuit board.
Claim 19
Dependent Claim 339 words
A reconfiguration device for coupling a plurality of terminals of a first electrical device and a plurality of terminals of a second electrical device, said reconfiguration device comprising a first outer layer with a first exposed surface, a second outer layer with a second exposed surface and a plurality of inner layers interposed between said first outer layer and said second outer layer, said reconfiguration device further comprising: a plurality of first electrical contacts for coupling to said plurality of terminals of said first electrical device, said plurality of first electrical contacts being arranged in a first configuration, said first configuration comprising a plurality of predetermined locations to receive said terminals of said first electrical device; a plurality of second electrical contacts for coupling to said plurality of terminals of said second electrical device, said plurality of second electrical contacts being arranged in a second configuration, said second configuration comprising a plurality of predetermined locations to receive said terminals of said second electrical device; a first trace formed of an electrically conducting material, said first trace being connected to at least one of said first electrical contacts; a second trace formed of an electrically conducting material, said second trace being coupled to at least one of said second electrical contacts, said second trace crossing over said first trace at an intersection; an insulating material formed of at least a plastic material, said insulating material being located between said first trace and said second trace; and a fuse formed at said intersection in an inner layer of said reconfiguration device, said fuse coupling said first trace to said second trace, said fuse being formed of a material having a second melting point lower than a first melting point of said electrically conducting material used to form at least one of said traces; wherein said fuse decouples said first trace from said second trace on passage of a programming current through said fuse; and wherein said first electrical device comprises a cable connector and said first electrical contacts are cable contacts.
Claim 20
Dependent Claim 339 words
A reconfiguration device for coupling a plurality of terminals of a first electrical device and a plurality of terminals of a second electrical device, said reconfiguration device comprising a first outer layer with a first exposed surface, a second outer layer with a second exposed surface and a plurality of inner layers interposed between said first outer layer and said second outer layer, said reconfiguration device further comprising: a plurality of first electrical contacts for coupling to said plurality of terminals of said first electrical device, said plurality of first electrical contacts being arranged in a first configuration, said first configuration comprising a plurality of predetermined locations to receive said terminals of said first electrical device; a plurality of second electrical contacts for coupling to said plurality of terminals of said second electrical device, said plurality of second electrical contacts being arranged in a second configuration, said second configuration comprising a plurality of predetermined locations to receive said terminals of said second electrical device; a first trace formed of an electrically conducting material, said first trace being connected to at least one of said first electrical contacts; a second trace formed of an electrically conducting material, said second trace being coupled to at least one of said second electrical contacts, said second trace crossing over said first trace at an intersection; an insulating material formed of at least a plastic material, said insulating material being located between said first trace and said second trace; and a fuse formed at said intersection in an inner layer of said reconfiguration device, said fuse coupling said first trace to said second trace, said fuse being formed of a material having a second melting point lower than a first melting point of said electrically conducting material used to form at least one of said traces; wherein said fuse decouples said first trace from said second trace on passage of a programming current through said fuse; and wherein said first electrical device comprises a cable connector and said first electrical contacts are cable contacts.
Claim 21
Dependent Claim 341 words
A reconfiguration device for coupling a plurality of terminals of a first electrical device and a plurality of terminals of a second electrical device, said reconfiguration device comprising a first outer layer with a first exposed surface, a second outer layer with a second exposed surface and a plurality of inner layers interposed between said first outer layer and said second outer layer, said reconfiguration device further comprising: a plurality of first electrical contacts for coupling to said plurality of terminals of said first electrical device, said plurality of first electrical contacts being arranged in a first configuration, said first configuration comprising a plurality of predetermined locations to receive said terminals of said first electrical device; a plurality of second electrical contacts for coupling to said plurality of terminals of said second electrical device, said plurality of second electrical contacts being arranged in a second configuration, said second configuration comprising a plurality of predetermined locations to receive said terminals of said second electrical device; a first trace formed of an electrically conducting material, said first trace being connected to at least one of said first electrical contacts; a second trace formed of an electrically conducting material, said second trace being coupled to at least one of said second electrical contacts, said second trace crossing over said first trace at an intersection; an insulating material formed of at least a plastic material, said insulating material being located between said first trace and said second trace; and a fuse formed at said intersection in an inner layer of said reconfiguration device, said fuse coupling said first trace to said second trace, said fuse being formed of a material having a second melting point lower than a first melting point of said electrically conducting material used to form at least one of said traces; wherein said fuse decouples said first trace from said second trace on passage of a programming current through said fuse; and wherein said fuse comprises an electrically conductive trace of thickness in the range of 0.1 micrometer to 0.1 millimeter.
Claim 22
Dependent Claim 341 words
A reconfiguration device for coupling a plurality of terminals of a first electrical device and a plurality of terminals of a second electrical device, said reconfiguration device comprising a first outer layer with a first exposed surface, a second outer layer with a second exposed surface and a plurality of inner layers interposed between said first outer layer and said second outer layer, said reconfiguration device further comprising: a plurality of first electrical contacts for coupling to said plurality of terminals of said first electrical device, said plurality of first electrical contacts being arranged in a first configuration, said first configuration comprising a plurality of predetermined locations to receive said terminals of said first electrical device; a plurality of second electrical contacts for coupling to said plurality of terminals of said second electrical device, said plurality of second electrical contacts being arranged in a second configuration, said second configuration comprising a plurality of predetermined locations to receive said terminals of said second electrical device; a first trace formed of an electrically conducting material, said first trace being connected to at least one of said first electrical contacts; a second trace formed of an electrically conducting material, said second trace being coupled to at least one of said second electrical contacts, said second trace crossing over said first trace at an intersection; an insulating material formed of at least a plastic material, said insulating material being located between said first trace and said second trace; and a fuse formed at said intersection in an inner layer of said reconfiguration device, said fuse coupling said first trace to said second trace, said fuse being formed of a material having a second melting point lower than a first melting point of said electrically conducting material used to form at least one of said traces; wherein said fuse decouples said first trace from said second trace on passage of a programming current through said fuse; and wherein said fuse comprises an electrically conductive trace of thickness in the range of 0.1 micrometer to 0.1 millimeter.
Claim 23
Dependent Claim 44 words
The reconfiguration device of claim 17 wherein said plurality of first electrical contacts are formed on said first exposed surface and said plurality of second electrical contacts are formed on said second exposed surface, said second exposed surface being opposite said first exposed surface.
Claim 24
Dependent Claim 61 words
The reconfiguration device of claim 17 wherein said plurality of first electrical contacts are formed on a first side of said first exposed surface and said plurality of second electrical contacts are formed on a second side of said first exposed surface, wherein said second side of said first exposed surface is opposite said first side of said first exposed surface.
Claim 25
Dependent Claim 30 words
The reconfiguration device of claim 17 wherein an area of said first exposed surface is of the same order of magnitude as the area covered by said first electrical device.
Claim 26
Dependent Claim 61 words
The reconfiguration device of claim 17 wherein said fuse comprises an electrically conductive trace having a separable portion, a first connection portion and a second connection portion, said separable portion being interposed between said first connection portion and said second connection portion, said first connection portion being adjacent said conductive element and said second connection portion being adjacent said first trace.
Claim 27
Dependent Claim 21 words
The reconfiguration device of claim 21 wherein said separable portion of said fuse comprises an electrically conductive trace having a notch.
Claim 28
Dependent Claim 31 words
The reconfiguration device of claim 21 wherein said separable portion has a notch of a shape selected from a group consisting of a circle, a square, a triangle and a rectangle.
Claim 29
Dependent Claim 21 words
The reconfiguration device of claim 21 wherein said separable portion of said fuse comprises an electrically conductive trace having a hole.
Claim 30
Dependent Claim 31 words
The reconfiguration device of claim 21 wherein said separable portion has a hole of a shape selected from a group consisting of a circle, a square, a rectangle and a triangle.
Claim 31
Dependent Claim 16 words
The reconfiguration device of claim 17 wherein said insulating material is a printed circuit board core.
Claim 32
Dependent Claim 15 words
The reconfiguration device of claim 17 wherein said insulating material is a multi-chip module substrate.
Claim 33
Dependent Claim 16 words
The reconfiguration device of claim 17 wherein said insulating material is an integrated circuit package substrate.
Claim 34
Dependent Claim 17 words
The reconfiguration device of claim 17 wherein said fuse is formed as part of said inner layer.
Claim 35
Dependent Claim 17 words
The reconfiguration device of claim 17 wherein said first trace is formed transverse to said second trace.
Claim 36
Dependent Claim 39 words
The reconfiguration device of claim 17 further comprising an antifuse, said antifuse being physically interposed between said first trace and said second trace, wherein said antifuse connects said first trace to said second trace when said antifuse is programmed.
Claim 37
Dependent Claim 15 words
The reconfiguration device of claim 17 wherein said insulating material is a burn-in board substrate.
Claim 38
Dependent Claim 30 words
The reconfiguration device of claim 17 wherein at least one of said layers comprises an electrode having an area of the same order of magnitude as said first exposed surface.
Claim 39
Dependent Claim 90 words
The configuration device of claim 17 comprising: a plurality of first traces, including said first trace, each of said first electrical contacts being coupled to one of said first traces; a plurality of second traces, including said second trace, each of said electrical contacts being coupled to one of said second traces; and a fuse matrix comprising a plurality of fuses, wherein when said fuse matrix is programmed, at least one of said first electrical contacts is coupled to at most one selected second electrical contact by an intact fuse.
Claim 40
Dependent Claim 15 words
The reconfiguration device of claim 17 wherein at least one of said fuses includes nickel.
Claim 41
Dependent Claim 15 words
The reconfiguration device of claim 17 wherein at least one of said fuses includes phosphorous.
Claim 42
Dependent Claim 17 words
The reconfiguration device of claim 17 wherein said fuse is formed as part of an inner layer.
Claim 43
Dependent Claim 341 words
A reconfiguration device for coupling a plurality of terminals of a first electrical device and a plurality of terminals of a second electrical device, said reconfiguration device comprising a first outer layer with a first exposed surface, a second outer layer with a second exposed surface and a plurality of inner layers interposed between said first outer layer and said second outer layer, said reconfiguration device further comprising: a plurality of first electrical contacts for coupling to said plurality of terminals of said first electrical device, said plurality of first electrical contacts being arranged in a first configuration, said first configuration comprising a plurality of predetermined locations to receive said terminals of said first electrical device; a plurality of second electrical contacts for coupling to said plurality of terminals of said second electrical device, said plurality of second electrical contacts being arranged in a second configuration, said second configuration comprising a plurality of predetermined locations to receive said terminals of said second electrical device; a first trace formed of an electrically conducting material, said first trace being connected to at least one of said first electrical contacts; a second trace formed of an electrically conducting material, said second trace being coupled to at least one of said second electrical contacts, said second trace crossing over said first trace at an intersection; an insulating material formed of at least a plastic material, said insulating material being located between said first trace and said second trace; and a fuse formed at said intersection in an inner layer of said reconfiguration device, said fuse coupling said first trace to said second trace, said fuse being formed of a material having a second melting point lower than a first melting point of said electrically conducting material used to form at least one of said traces; wherein said fuse decouples said first trace from said second trace on passage of a programming current through said fuse; and wherein said fuse comprises an electrically conductive trace of width in the range of 10 micrometer to 1 millimeter.
Claim 44
Dependent Claim 341 words
A reconfiguration device for coupling a plurality of terminals of a first electrical device and a plurality of terminals of a second electrical device, said reconfiguration device comprising a first outer layer with a first exposed surface, a second outer layer with a second exposed surface and a plurality of inner layers interposed between said first outer layer and said second outer layer, said reconfiguration device further comprising: a plurality of first electrical contacts for coupling to said plurality of terminals of said first electrical device, said plurality of first electrical contacts being arranged in a first configuration, said first configuration comprising a plurality of predetermined locations to receive said terminals of said first electrical device; a plurality of second electrical contacts for coupling to said plurality of terminals of said second electrical device, said plurality of second electrical contacts being arranged in a second configuration, said second configuration comprising a plurality of predetermined locations to receive said terminals of said second electrical device; a first trace formed of an electrically conducting material, said first trace being connected to at least one of said first electrical contacts; a second trace formed of an electrically conducting material, said second trace being coupled to at least one of said second electrical contacts, said second trace crossing over said first trace at an intersection; an insulating material formed of at least a plastic material, said insulating material being located between said first trace and said second trace; and a fuse formed at said intersection in an inner layer of said reconfiguration device, said fuse coupling said first trace to said second trace, said fuse being formed of a material having a second melting point lower than a first melting point of said electrically conducting material used to form at least one of said traces; wherein said fuse decouples said first trace from said second trace on passage of a programming current through said fuse; and wherein said fuse comprises an electrically conductive trace of width in the range of 10 micrometer to 1 millimeter.
Claim 45
Dependent Claim 340 words
A reconfiguration device for coupling a plurality of terminals of a first electrical device and a plurality of terminals of a second electrical device, said reconfiguration device comprising a first outer layer with a first exposed surface, a second outer layer with a second exposed surface and a plurality of inner layers interposed between said first outer layer and said second outer layer, said reconfiguration device further comprising: a plurality of first electrical contacts for coupling to said plurality of terminals of said first electrical device, said plurality of first electrical contacts being arranged in a first configuration, said first configuration comprising a plurality of predetermined locations to receive said terminals of said first electrical device; a plurality of second electrical contacts for coupling to said plurality of terminals of said second electrical device, said plurality of second electrical contacts being arranged in a second configuration, said second configuration comprising a plurality of predetermined locations to receive said terminals of said second electrical device; a first trace formed of an electrically conducting material, said first trace being connected to at least one of said first electrical contacts; a second trace formed of an electrically conducting material, said second trace being coupled to at least one of said second electrical contacts, said second trace crossing over said first trace at an intersection; insulating material formed of at least a plastic material, said insulating material being located between said first trace and said second trace; and a fuse formed at said intersection in an inner layer of said reconfiguration device, said fuse coupling said first trace to said second trace, said fuse being formed of a material having a second melting point lower than a first melting point of said electrically conducting material used to form at least one of said traces; wherein said fuse decouples said first trace from said second trace on passage of a programming current through said fuse; and wherein said fuse comprises an electrically conductive trace of length in the range of 10 micrometer to 10 millimeters.
Claim 46
Dependent Claim 340 words
A reconfiguration device for coupling a plurality of terminals of a first electrical device and a plurality of terminals of a second electrical device, said reconfiguration device comprising a first outer layer with a first exposed surface, a second outer layer with a second exposed surface and a plurality of inner layers interposed between said first outer layer and said second outer layer, said reconfiguration device further comprising: a plurality of first electrical contacts for coupling to said plurality of terminals of said first electrical device, said plurality of first electrical contacts being arranged in a first configuration, said first configuration comprising a plurality of predetermined locations to receive said terminals of said first electrical device; a plurality of second electrical contacts for coupling to said plurality of terminals of said second electrical device, said plurality of second electrical contacts being arranged in a second configuration, said second configuration comprising a plurality of predetermined locations to receive said terminals of said second electrical device; a first trace formed of an electrically conducting material, said first trace being connected to at least one of said first electrical contacts; a second trace formed of an electrically conducting material, said second trace being coupled to at least one of said second electrical contacts, said second trace crossing over said first trace at an intersection; insulating material formed of at least a plastic material, said insulating material being located between said first trace and said second trace; and a fuse formed at said intersection in an inner layer of said reconfiguration device, said fuse coupling said first trace to said second trace, said fuse being formed of a material having a second melting point lower than a first melting point of said electrically conducting material used to form at least one of said traces; wherein said fuse decouples said first trace from said second trace on passage of a programming current through said fuse; and wherein said fuse comprises an electrically conductive trace of length in the range of 10 micrometer to 10 millimeters.
Claim 47
Dependent Claim 349 words
A reconfiguration device for coupling a plurality of terminals of a first electrical device and a plurality of terminals of a second electrical device, said reconfiguration device comprising a first outer layer with a first exposed surface, a second outer layer with a second exposed surface and a plurality of inner layers interposed between said first outer layer and said second outer layer, said reconfiguration device further comprising: a plurality of first electrical contacts for coupling to said plurality of terminals of said first electrical device, said plurality of first electrical contacts being arranged in a first configuration, said first configuration comprising a plurality of predetermined locations to receive said terminals of said first electrical device; a plurality of second electrical contacts for coupling to said plurality of terminals of said second electrical device, said plurality of second electrical contacts being arranged in a second configuration, said second configuration comprising a plurality of predetermined locations to receive said terminals of said second electrical device; a first trace formed of an electrically conducting material, said first trace being connected to at least one of said first electrical contacts; a second trace formed of an electrically conducting material, said second trace being coupled to at least one of said second electrical contacts, said second trace crossing over said first trace at an intersection; insulating material formed of at least a plastic material, said insulating material being located between said first trace and said second trace; and a fuse formed at said intersection in an inner layer of said reconfiguration device, said fuse coupling said first trace to said second trace, said fuse being formed of a material having a second melting point lower than a first melting point of said electrically conducting material used to form at least one of said traces; wherein said fuse decouples said first trace from said second trace on passage of a programming current through said fuse; and wherein said fuse comprises a material selected from a group consisting of copper, lead, tin, lead-tin, solder, nickel, aluminum, zinc, thallium, gold and antimony, phosphorous, sulfur, and palladium.
Claim 48
Dependent Claim 349 words
A reconfiguration device for coupling a plurality of terminals of a first electrical device and a plurality of terminals of a second electrical device, said reconfiguration device comprising a first outer layer with a first exposed surface, a second outer layer with a second exposed surface and a plurality of inner layers interposed between said first outer layer and said second outer layer, said reconfiguration device further comprising: a plurality of first electrical contacts for coupling to said plurality of terminals of said first electrical device, said plurality of first electrical contacts being arranged in a first configuration, said first configuration comprising a plurality of predetermined locations to receive said terminals of said first electrical device; a plurality of second electrical contacts for coupling to said plurality of terminals of said second electrical device, said plurality of second electrical contacts being arranged in a second configuration, said second configuration comprising a plurality of predetermined locations to receive said terminals of said second electrical device; a first trace formed of an electrically conducting material, said first trace being connected to at least one of said first electrical contacts; a second trace formed of an electrically conducting material, said second trace being coupled to at least one of said second electrical contacts, said second trace crossing over said first trace at an intersection; insulating material formed of at least a plastic material, said insulating material being located between said first trace and said second trace; and a fuse formed at said intersection in an inner layer of said reconfiguration device, said fuse coupling said first trace to said second trace, said fuse being formed of a material having a second melting point lower than a first melting point of said electrically conducting material used to form at least one of said traces; wherein said fuse decouples said first trace from said second trace on passage of a programming current through said fuse; and wherein said fuse comprises a material selected from a group consisting of copper, lead, tin, lead-tin, solder, nickel, aluminum, zinc, thallium, gold and antimony, phosphorous, sulfur, and palladium.
Claim 49
Dependent Claim 11 words
The reconfiguration device of claim 40 wherein said fuse includes nickel.
Claim 50
Dependent Claim 11 words
The reconfiguration device of claim 40 wherein said fuse includes phosphorous.
Claim 51
Dependent Claim 16 words
The reconfiguration device of claim 40 wherein said insulating material includes a printed circuit board core.
Claim 52
Dependent Claim 15 words
The reconfiguration device of claim 40 wherein said insulating material includes a multichip module substrate.
Claim 53
Dependent Claim 16 words
The reconfiguration device of claim 40 wherein said insulating material includes an integrated circuit package substrate.
Claim 54
Dependent Claim 15 words
The reconfiguration device of claim 40 wherein said insulating material includes a burn-in board substrate.
Claim 55
Dependent Claim 382 words
A reconfiguration device for coupling a plurality of terminals of a first electrical device and a plurality of terminals of a second electrical device, said reconfiguration device comprising a first outer layer with a first exposed surface, a second outer layer with a second exposed surface and a plurality of inner layers interposed between said first outer layer and said second outer layer, said reconfiguration device further comprising: a plurality of first electrical contacts for coupling to said plurality of terminals of said first electrical device, said plurality of first electrical contacts being arranged in a first configuration, said first configuration comprising a plurality of predetermined locations to receive said terminals of said first electrical device; a plurality of second electrical contacts for coupling to said plurality of terminals of said second electrical device, said plurality of second electrical contacts being arranged in a second configuration, said second configuration comprising a plurality of predetermined locations to receive said terminals of said second electrical device; a first trace formed of an electrically conducting material, said first trace being connected to at least one of said first electrical contacts; a second trace formed of an electrically conducting material, said second trace being coupled to at least one of said second electrical contacts, said second trace crossing over said first trace at an intersection; insulating material formed of at least a plastic material, said insulating material being located between said first trace and said second trace; and a fuse formed at said intersection as part of said reconfiguration device, said fuse coupling said first trace to said second trace, said fuse being formed of a material having a second melting point lower than a first melting point of said electrically conducting material used to form at least one of said traces; wherein said fuse decouples said first trace from said second trace on passage of a programming current through said fuse; and wherein said fuse comprises a plurality of inner layers, a first inner layer of said plurality of inner layers comprising a first material selected from a group consisting of copper, gold, tin, lead, lead-tin, solder, nickel, aluminum, zinc, thallium, antimony, phosphorous, sulfur, and palladium, and a second inner layer of said plurality of inner layers comprises a second material selected from said group.
Claim 56
Dependent Claim 382 words
A reconfiguration device for coupling a plurality of terminals of a first electrical device and a plurality of terminals of a second electrical device, said reconfiguration device comprising a first outer layer with a first exposed surface, a second outer layer with a second exposed surface and a plurality of inner layers interposed between said first outer layer and said second outer layer, said reconfiguration device further comprising: a plurality of first electrical contacts for coupling to said plurality of terminals of said first electrical device, said plurality of first electrical contacts being arranged in a first configuration, said first configuration comprising a plurality of predetermined locations to receive said terminals of said first electrical device; a plurality of second electrical contacts for coupling to said plurality of terminals of said second electrical device, said plurality of second electrical contacts being arranged in a second configuration, said second configuration comprising a plurality of predetermined locations to receive said terminals of said second electrical device; a first trace formed of an electrically conducting material, said first trace being connected to at least one of said first electrical contacts; a second trace formed of an electrically conducting material, said second trace being coupled to at least one of said second electrical contacts, said second trace crossing over said first trace at an intersection; insulating material formed of at least a plastic material, said insulating material being located between said first trace and said second trace; and a fuse formed at said intersection as part of said reconfiguration device, said fuse coupling said first trace to said second trace, said fuse being formed of a material having a second melting point lower than a first melting point of said electrically conducting material used to form at least one of said traces; wherein said fuse decouples said first trace from said second trace on passage of a programming current through said fuse; and wherein said fuse comprises a plurality of inner layers, a first inner layer of said plurality of inner layers comprising a first material selected from a group consisting of copper, gold, tin, lead, lead-tin, solder, nickel, aluminum, zinc, thallium, antimony, phosphorous, sulfur, and palladium, and a second inner layer of said plurality of inner layers comprises a second material selected from said group.
Claim 57
Dependent Claim 93 words
A multi-layered structure comprising: a first electrically conducting trace formed as part of a first layer; a second electrically conducting trace formed as part of a second layer, said second electrically conducting trace being patterned adjacent to said first electrically conducting trace; and an antifuse comprising a composite material, said composite material being interposed between said first electrically conducting trace and said second electrically conducting trace; and wherein said composite material comprises a plurality of conductive particles dispersed throughout a dielectric material; and further wherein said dielectric material includes epoxy resin or polyimide.
Claim 58
Dependent Claim 93 words
A multi-layered structure comprising: a first electrically conducting trace formed as part of a first layer; a second electrically conducting trace formed as part of a second layer, said second electrically conducting trace being patterned adjacent to said first electrically conducting trace; and an antifuse comprising a composite material, said composite material being interposed between said first electrically conducting trace and said second electrically conducting trace; and wherein said composite material comprises a plurality of conductive particles dispersed throughout a dielectric material; and further wherein said dielectric material includes epoxy resin or polyimide.
Claim 59
Dependent Claim 24 words
The structure of claim 48 wherein said composite material is included in an inner layer located between said first layer and said second layer.
Claim 60
Dependent Claim 12 words
The structure of claim 48 wherein said dielectric material includes a polymer.
Claim 61
Dependent Claim 21 words
The structure of claim 50 wherein said polymer includes a material selected from the group consisting of epoxy resin and polyimide.
Claim 62
Dependent Claim 30 words
The structure of claim 48 further comprising: an adhesive material located between said antifuse and at least one of said first electrically conducting trace and said second electrically conducting trace.
Claim 63
Dependent Claim 11 words
The structure of claim 52 wherein said adhesive material includes copper.
Claim 64
Dependent Claim 11 words
The structure of claim 48 wherein said adhesive material includes nickel.
Claim 65
Dependent Claim 15 words
The structure of claim 48 further comprising a printed circuit board core supporting said layers.
Claim 66
Dependent Claim 26 words
The structure of claim 48 wherein at least one of said conductive particles includes a material selected from the group consisting of nickel, silver and copper.
Claim 67
Dependent Claim 14 words
The structure of claim 48 wherein a plurality of said conductive particles include silver.
Claim 68
Dependent Claim 27 words
The structure of claim 48 wherein the melting temperature of one of said conductive particles is smaller than the melting temperature of said first electrically conductive trace.
Claim 69
Dependent Claim 14 words
The structure of claim 48 further comprising a multichip module substrate supporting said layers.
Claim 70
Dependent Claim 15 words
The structure of claim 48 further comprising an integrated circuit package substrate supporting said layers.
Claim 71
Dependent Claim 82 words
A multi-layered structure comprising: a first electrically conducting trace formed as part of a first layer; a second electrically conducting trace formed as part of a second layer, said second electrically conducting trace being patterned adjacent to said first electrically conducting trace; and an antifuse comprising a composite material, said composite material being interposed between said first electrically conducting trace and said second electrically conducting trace; and wherein said composite material comprises a metallo-organic polymer and one of epoxy resin and polyimide.
Claim 72
Dependent Claim 82 words
A multi-layered structure comprising: a first electrically conducting trace formed as part of a first layer; a second electrically conducting trace formed as part of a second layer, said second electrically conducting trace being patterned adjacent to said first electrically conducting trace; and an antifuse comprising a composite material, said composite material being interposed between said first electrically conducting trace and said second electrically conducting trace; and wherein said composite material comprises a metallo-organic polymer and one of epoxy resin and polyimide.
Claim 73
Dependent Claim 22 words
The multi-layered structure of claim 61 wherein said composite material further comprises a plurality of conductive particles dispersed throughout said metallo-organic polymer.
Claim 74
Dependent Claim 107 words
A multi-layered structure comprising: a first electrically conductive trace formed as part of a first layer; an antifuse material located in contact with a portion of said first electrically conductive trace, said antifuse material including one of epoxy resin and polyimide; and a second electrically conductive trace formed as part of a second layer, said second electrically conductive trace being formed adjacent to said first electrically conductive trace; wherein said first layer, said second layer, and said antifuse material are included in a plurality of layers forming said multi-layered structure; and wherein thickness of said antifuse material is in the range of 0.1 micrometer to 1 millimeter.
Claim 75
Dependent Claim 107 words
A multi-layered structure comprising: a first electrically conductive trace formed as part of a first layer; an antifuse material located in contact with a portion of said first electrically conductive trace, said antifuse material including one of epoxy resin and polyimide; and a second electrically conductive trace formed as part of a second layer, said second electrically conductive trace being formed adjacent to said first electrically conductive trace; wherein said first layer, said second layer, and said antifuse material are included in a plurality of layers forming said multi-layered structure; and wherein thickness of said antifuse material is in the range of 0.1 micrometer to 1 millimeter.
Claim 76
Dependent Claim 12 words
The structure of claim 63, wherein said antifuse material includes a polymer.
Claim 77
Dependent Claim 21 words
The structure of claim 64, wherein said polymer includes a material selected from the group consisting of epoxy resin and polyimide.
Claim 78
Dependent Claim 21 words
The structure of claim 63 further comprising: an adhesive material located between said antifuse material and said second electrically conductive trace.
Claim 79
Dependent Claim 11 words
The structure of claim 66, wherein said adhesive material includes copper.
Claim 80
Dependent Claim 11 words
The structure of claim 66, wherein said adhesive material includes nickel.
Claim 81
Dependent Claim 39 words
The structure of claim 63, wherein said antifuse material includes a composite material comprising a plurality of conductive particles, at least one of said conductive particles including a material selected from the group consisting of nickel, silver and copper.
Claim 82
Dependent Claim 15 words
The structure of claim 69, wherein at least some of said conductive particles include silver.
Claim 83
Dependent Claim 13 words
The structure of claim 63, wherein said antifuse material comprises a metallo-organic polymer.
Claim 84
Dependent Claim 20 words
The structure of claim 63, wherein said antifuse material comprises a plurality of conductive particles dispersed throughout a metallo-organic polymer.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-09-14 2002-03-16 2002-09-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-09-14 2006-03-16 2006-09-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-09-14 2010-03-16 2010-09-15 $7700.00 Window Closed / Lapsed

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