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US6767795B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Highly reliable amorphous high-k gate dielectric ZrOXNY

Assignee: Micron Technology Inc
•
Filing: 2002-01-17
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Granted: 2004-07-27
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Expires: 2022-01-17
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Abstract

Abstract A gate dielectric and method of fabricating a gate dielectric that produces a more reliable and thinner equivalent oxide thickness than conventional SiO 2 gate oxides are provided. Gate dielectrics formed from metals such as zirconium are thermodynamically stable such that the gate dielectrics formed will have minimal reactions with a silicon substrate or other structures during any later high temperature processing stages. The addition of nitrogen to the microstructure of the gate dielectric promotes an amorphous phase that further improves the electrical properties of the gate dielectric. The process shown is performed at lower temperatures than the prior art, which inhibits unwanted species migration and unwanted reactions with the silicon substrate or other structures. By using a thermal evaporation technique to first deposit a metal layer, the underlying substrate surface smoothness is preserved, thus providing improved and more consistent electrical properties in the resulting gate dielectric.

Inventors

  • 👤 Kie Y. Ahn
  • 👤 Leonard Forbes

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 00:52
CPC Classifications
H; H10; H10P; H10P14/00; H10P14/60; H10P14/63; H10P14/6302; H10P14/6304; H10P14/6314; C; C23; C23C; C23C14/00; C23C14/06; C23C14/14; C23C14/16; C23C14/58; C23C14/5846; C23C14/5853; C23C14/586; H10D; H10D64/00; H10D64/01; H10D64/013; H10D64/01302; H10D64/01332; H10D64/01336; H10D64/0134; H10D64/01342; H10D64/01344; H10D64/01346; H10D64/60; H10D64/66; H10D64/68; H10D64/693; H10P14/6322; H10P14/65; H10P14/6516; H10P14/6518; H10P14/6524; H10P14/6526; H10P14/6529; H10P14/6319; H10P14/69; H10P14/692; H10P14/6938; H10P14/6939; H10P14/69395

Claims Analysis

Total Claims: 43
Claim 1
Independent Claim 58 words
A method of forming a gate dielectric on a transistor body region, comprising: controlling surface roughness during deposition by evaporation depositing a zirconium layer on the body region; oxidizing the zirconium layer to form a zirconium oxide layer on the body region; and nitriding the zirconium oxide layer to form a zirconium oxynitride layer on the body region.
Claim 2
Independent Claim 58 words
A method of forming a gate dielectric on a transistor body region, comprising: controlling surface roughness during deposition by evaporation depositing a zirconium layer on the body region; oxidizing the zirconium layer to form a zirconium oxide layer on the body region; and nitriding the zirconium oxide layer to form a zirconium oxynitride layer on the body region.
Claim 3
Dependent Claim 19 words
The method of claim 1 , wherein evaporation depositing the zirconium layer includes evaporation depositing by electron beam evaporation.
Claim 4
Dependent Claim 25 words
The method of claim 2 , wherein electron beam evaporation depositing the zirconium layer includes electron beam evaporation of a 99.9999% pure metal target material.
Claim 5
Dependent Claim 24 words
The method of claim 1 , wherein evaporation depositing the zirconium layer includes evaporation depositing at an approximate substrate temperature range of 150-400° C.
Claim 6
Dependent Claim 20 words
The method of claim 1 , wherein oxidizing the zirconium layer includes oxidizing at a temperature of approximately 400° C.
Claim 7
Independent Claim 40 words
A method of forming a gate dielectric on a transistor body region, comprising: evaporation depositing a metal layer on the body region: oxidizing the metal layer; nitriding the metal layer; wherein oxidizing the metal layer includes oxidizing with atomic oxygen.
Claim 8
Independent Claim 40 words
A method of forming a gate dielectric on a transistor body region, comprising: evaporation depositing a metal layer on the body region: oxidizing the metal layer; nitriding the metal layer; wherein oxidizing the metal layer includes oxidizing with atomic oxygen.
Claim 9
Dependent Claim 21 words
The method of claim 6 , wherein oxidizing the metal layer includes oxidizing using a krypton (Kr)/oxygen (O2) mixed plasma process.
Claim 10
Dependent Claim 15 words
The method of claim 6 , wherein nitriding the metal layer includes annealing in NH3.
Claim 11
Dependent Claim 19 words
The method of claim 8 , wherein annealing in NH3 includes annealing at a temperature of approximately 700° C.
Claim 12
Independent Claim 55 words
A method of forming a gate dielectric on a transistor body region, comprising: evaporation depositing a metal layer on the body region; oxidizing the metal layer using a krypton(Kr)/oxygen (O2) mixed plasma process to form a metal oxide layer on the body region; and nitriding the metal oxide layer to form a metal oxynitride layer.
Claim 13
Independent Claim 55 words
A method of forming a gate dielectric on a transistor body region, comprising: evaporation depositing a metal layer on the body region; oxidizing the metal layer using a krypton(Kr)/oxygen (O2) mixed plasma process to form a metal oxide layer on the body region; and nitriding the metal oxide layer to form a metal oxynitride layer.
Claim 14
Dependent Claim 18 words
The method of claim 10 , wherein evaporation depositing the metal layer includes evaporation depositing a zirconium layer.
Claim 15
Dependent Claim 19 words
The method of claim 10 , wherein evaporation depositing the metal layer includes evaporation depositing by electron beam evaporation.
Claim 16
Dependent Claim 25 words
The method of claim 12 , wherein electron beam evaporation depositing the metal layer includes electron beam evaporation of a 99.9999% pure metal target material.
Claim 17
Dependent Claim 24 words
The method of claim 10 , wherein evaporation depositing the metal layer includes evaporation depositing at an approximate substrate temperature range of 150-400° C.
Claim 18
Dependent Claim 16 words
The method of claim 10 , wherein nitriding the metal oxide layer includes annealing in NH3.
Claim 19
Dependent Claim 19 words
The method of claim 15 , wherein annealing in NH3 includes annealing at a temperature of approximately 700° C.
Claim 20
Independent Claim 71 words
A method of forming a transistor, comprising: forming first and second source/drain regions; forming a body region between the first and second source/drain regions; evaporation depositing a zirconium layer on the body region; oxidizing the zirconium layer to form a zirconium oxide layer on the body region; nitriding the zirconium oxide layer to form a zirconium oxynitride layer on the body region; and coupling a gate to the zirconium oxynitride layer.
Claim 21
Independent Claim 71 words
A method of forming a transistor, comprising: forming first and second source/drain regions; forming a body region between the first and second source/drain regions; evaporation depositing a zirconium layer on the body region; oxidizing the zirconium layer to form a zirconium oxide layer on the body region; nitriding the zirconium oxide layer to form a zirconium oxynitride layer on the body region; and coupling a gate to the zirconium oxynitride layer.
Claim 22
Dependent Claim 23 words
The method of claim 17 , wherein evaporation depositing the zirconium layer includes electron beam evaporation of a 99.9999% pure zirconium target material.
Claim 23
Dependent Claim 24 words
The method of claim 17 , wherein evaporation depositing the zirconium layer includes evaporation depositing at an approximate substrate temperature range of 150-400° C.
Claim 24
Independent Claim 80 words
A method of forming a transistor, comprising: forming first and second source/drain regions; forming a body region between the first and second source/drain regions; evaporation depositing a metal layer on the body region; oxidizing the metal layer to form a metal oxide layer on the body region; nitriding the metal oxide layer to form a metal oxynitride layer on the body region; coupling a gate to the metal oxynitride layer; wherein oxidizing the metal layer includes oxidizing with atomic oxygen.
Claim 25
Independent Claim 80 words
A method of forming a transistor, comprising: forming first and second source/drain regions; forming a body region between the first and second source/drain regions; evaporation depositing a metal layer on the body region; oxidizing the metal layer to form a metal oxide layer on the body region; nitriding the metal oxide layer to form a metal oxynitride layer on the body region; coupling a gate to the metal oxynitride layer; wherein oxidizing the metal layer includes oxidizing with atomic oxygen.
Claim 26
Dependent Claim 21 words
The method of claim 20 , wherein oxidizing the metal layer includes oxidizing using a krypton (Kr)/oxygen (O2) mixed plasma process.
Claim 27
Dependent Claim 23 words
The method of claim 20 , wherein nitriding the metal oxide layer includes incorporating 3-5 atomic percent nitrogen into the metal oxide layer.
Claim 28
Independent Claim 137 words
A method of forming a memory array, comprising: forming a number of access transistors, comprising: forming first and second source/drain regions; forming a body region between the first and second source/drain regions; evaporation depositing a zirconium layer on the body region; oxidizing the metal layer to form a zirconium oxide layer on the body region; nitriding the zirconium oxide layer to form a zirconium oxynitride layer on the body region; coupling a gate to the zirconium oxynitride layer; forming a number of wordlines coupled to a number of the gates of the number of access transistors; forming a number of sourcelines coupled to a number of the first source/drain regions of the number of access transistors; and forming a number of bitlines coupled to a number of the second source/drain regions of the number of access transistors.
Claim 29
Independent Claim 137 words
A method of forming a memory array, comprising: forming a number of access transistors, comprising: forming first and second source/drain regions; forming a body region between the first and second source/drain regions; evaporation depositing a zirconium layer on the body region; oxidizing the metal layer to form a zirconium oxide layer on the body region; nitriding the zirconium oxide layer to form a zirconium oxynitride layer on the body region; coupling a gate to the zirconium oxynitride layer; forming a number of wordlines coupled to a number of the gates of the number of access transistors; forming a number of sourcelines coupled to a number of the first source/drain regions of the number of access transistors; and forming a number of bitlines coupled to a number of the second source/drain regions of the number of access transistors.
Claim 30
Dependent Claim 23 words
The method of claim 23 , wherein evaporation depositing the zirconium layer includes electron beam evaporation of a 99.9999% pure zirconium target material.
Claim 31
Dependent Claim 15 words
The method of claim 23 ,wherein oxidizing the zirconium layer includes oxidizing with atomic oxygen.
Claim 32
Dependent Claim 21 words
The method of claim 23 , wherein oxidizing the zirconium layer includes oxidizing using a krypton (Kr)/oxygen (O2) mixed plasma process.
Claim 33
Dependent Claim 16 words
The method of claim 23 , wherein nitriding the zirconium oxide layer includes annealing in NH3.
Claim 34
Independent Claim 158 words
A method of forming an information handling system, comprising: forming a processor; forming a memory array, comprising: forming a number of access transistors, comprising: forming first and second source/drain regions; forming a body region between the first and second source/drain regions; evaporation depositing a zirconium layer on the body region; oxidizing the zirconium layer to form a metal oxide layer on the body region; nitriding the zirconium oxide layer to form a zirconium oxynitride layer on the body region; coupling a gate to the zirconium oxynitride layer; forming a number of wordlines coupled to a number of the gates of the number of access transistors; forming a number of sourcelines coupled to a number of the first source/drain regions of the number of access transistors; forming a number of bitlines coupled to a number of the second source/drain regions of the number of access transistors; and forming a system bus that couples the processor to the memory array.
Claim 35
Independent Claim 158 words
A method of forming an information handling system, comprising: forming a processor; forming a memory array, comprising: forming a number of access transistors, comprising: forming first and second source/drain regions; forming a body region between the first and second source/drain regions; evaporation depositing a zirconium layer on the body region; oxidizing the zirconium layer to form a metal oxide layer on the body region; nitriding the zirconium oxide layer to form a zirconium oxynitride layer on the body region; coupling a gate to the zirconium oxynitride layer; forming a number of wordlines coupled to a number of the gates of the number of access transistors; forming a number of sourcelines coupled to a number of the first source/drain regions of the number of access transistors; forming a number of bitlines coupled to a number of the second source/drain regions of the number of access transistors; and forming a system bus that couples the processor to the memory array.
Claim 36
Dependent Claim 19 words
The method of claim 28 , wherein evaporation depositing the zirconium layer includes evaporation depositing by electron beam evaporation.
Claim 37
Dependent Claim 25 words
The method of claim 29 , wherein electron beam evaporation depositing the zirconium layer includes electron beam evaporation of a 99.9999% pure zirconium target material.
Claim 38
Dependent Claim 16 words
The method of claim 28 , wherein oxidizing the zirconium layer includes oxidizing with atomic oxygen.
Claim 39
Dependent Claim 21 words
The method of claim 28 , wherein oxidizing the zirconium layer includes oxidizing using a krypton (Kr)/oxygen (O2) mixed plasma process.
Claim 40
Dependent Claim 16 words
The method of claim 28 , wherein nitriding the zirconium oxide layer includes annealing in NH3.
Claim 41
Independent Claim 54 words
A method of forming a gate dielectric on a transistor body region, comprising: electron beam evaporation depositing a zirconium layer on the body region; oxidizing the zirconium layer to form a zirconium oxide layer on the body region; and nitriding the zirconium oxide layer to form a zirconium oxynitride layer on the body region.
Claim 42
Independent Claim 54 words
A method of forming a gate dielectric on a transistor body region, comprising: electron beam evaporation depositing a zirconium layer on the body region; oxidizing the zirconium layer to form a zirconium oxide layer on the body region; and nitriding the zirconium oxide layer to form a zirconium oxynitride layer on the body region.
Claim 43
Dependent Claim 14 words
The method of claim 34 , wherein the zirconium oxynitride layer is substantially amorphous.

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