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US5635102A Expired / Lapsed US ⏱️ 0.0 years remaining

Highly selective silicon oxide etching method

Assignee: Tel Manufacturing and Engineering of America Inc
•
Filing: 1994-09-28
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Granted: 1997-06-03
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Expires: 2014-09-28
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Abstract

Abstract A process for selectively removing a porous silicon oxide layer from a substrate having a portion thereon with an exposed dense silicon oxide to be retained on the substrate, the porous silicon oxide layer containing absorbed moisture therein, the process comprising: introducing the substrate to a flowing anhydrous gaseous environment consisting of anhydrous inert gas; adding anhydrous hydrogen fluoride gas to the gaseous environment for a pulse time which is at most only shortly longer than that required to initiate etching of the dense silicon oxide; flushing the gaseous environment with anhydrous inert gas for a time sufficient to remove said hydrogen fluoride and water vapor generated by the etching of the porous oxide; and, repeating said adding and flushing steps until said porous oxide layer has been removed. The process has particular application in manufacturing of capacitors on microelectronic devices for etching out BP TEOS or other such doped porous oxides contained within an open polysilicon structure built on a portion of a blanket layer of dense silicon oxide, such as TEOS. The process permits extremely highly selective removal of porous silicon oxides, especially doped oxides, relative to dense silicon oxides in a gentle manner. In particular, the process provides selectivity for removal of BP TEOS over removal of TEOS of greater than 50:1 based upon oxide layer thickness removed.

Inventors

  • 👤 Jitesh Mehta

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 15:07
CPC Classifications
C; C09; C09K; C09K13/00; H; H10; H10P; H10P50/00; H10P50/20; H10P50/28; H10P50/282; H10P50/283

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 139 words
Process for selectively etching a first silicon oxide material from a substrate having on a portion of the surface thereof said first silicon oxide and on another portion thereof a second oxide, the second silicon oxide being relatively more dense than the first silicon oxide, the process comprising: introducing the substrate to a flowing anhydrous gaseous environment consisting of anhydrous inert gas: adding anhydrous hydrogen fluoride gas to the gaseous environment without adding water vapor, for a pulse time which is less than twice that required to initiate etching of the dense silicon oxide; flushing the gaseous environment with anhydrous inert gas for a time sufficient to remove said hydrogen fluoride and water vapor generated by the etching of the porous oxide; and repeating said adding and flushing steps until said first oxide has been removed from the substrate.
Claim 2
Dependent Claim 139 words
Process for selectively etching a first silicon oxide material from a substrate having on a portion of the surface thereof said first silicon oxide and on another portion thereof a second oxide, the second silicon oxide being relatively more dense than the first silicon oxide, the process comprising: introducing the substrate to a flowing anhydrous gaseous environment consisting of anhydrous inert gas: adding anhydrous hydrogen fluoride gas to the gaseous environment without adding water vapor, for a pulse time which is less than twice that required to initiate etching of the dense silicon oxide; flushing the gaseous environment with anhydrous inert gas for a time sufficient to remove said hydrogen fluoride and water vapor generated by the etching of the porous oxide; and repeating said adding and flushing steps until said first oxide has been removed from the substrate.
Claim 3
Dependent Claim 24 words
A process as in claim 1 wherein said anhydrous inert gas is selected from the group consisting of nitrogen, helium, argon and mixtures thereof.
Claim 4
Dependent Claim 24 words
A process as in claim 1 wherein said hydrogen fluoride gas is introduced into said gaseous environment in mixture with an anhydrous inert gas.
Claim 5
Dependent Claim 20 words
A process as in claim 1 wherein the gaseous environment is maintained at a temperature between ambient and 200° C.
Claim 6
Dependent Claim 20 words
A process as in claim 4 wherein the gaseous environment is maintained at a temperature between ambient and 100° C.
Claim 7
Dependent Claim 16 words
A process as in claim 5 wherein said temperature is between 35° C. and 45° C.
Claim 8
Dependent Claim 20 words
A process as in claim 1 wherein said gaseous environment is has a flow rate in excess of 30 l/min.
Claim 9
Dependent Claim 13 words
A process as in claim 7 wherein said flow rate is 45-60 l/min.
Claim 10
Dependent Claim 21 words
A process as in claim 7 wherein the hydrogen fluoride concentration in said mixture is between 1.5% and 2.0% by volume.
Claim 11
Dependent Claim 18 words
A process as in claim 9 wherein said hydrogen fluoride concentration is between 1.7% and 1.9% by volume.
Claim 12
Dependent Claim 32 words
A process as in claim 1 wherein said pulse time is selected to provide a overall process selectively for etching the porous oxide relative to the dense oxide of at least 25:1.
Claim 13
Dependent Claim 13 words
A process as in claim 1 wherein said selectively is at least 50:1.
Claim 14
Dependent Claim 13 words
A process as in claim 1 wherein said selectively is at least 75:1.
Claim 15
Dependent Claim 16 words
A process as in claim 1 wherein said pulse time is between 3 and 10 seconds.
Claim 16
Dependent Claim 17 words
A process as in claim 1 wherein said gaseous environment is maintained at about ambient atmospheric pressure.
Claim 17
Dependent Claim 20 words
A process as in claim 1 wherein said gaseous environment is has a flow rate in excess of 30 l/min.
Claim 18
Dependent Claim 21 words
A process as in claim 1 wherein said flushing step is accomplished within a period of about 1 minute or less.
Claim 19
Dependent Claim 41 words
A process as in claim 1 wherein the porous silicon oxide is selected from the group consisting of boron and phosphorus doped silica glass, phosphorous doped silica glass, boron doped silica glass, boron/phosphorous doped tetraethylorthosilicate derived oxide, and spin on glass.
Claim 20
Dependent Claim 26 words
A process as in claim 18 wherein said porous silicon oxide is boron/phosphorous doped tetraethylorthosilicate derived oxide, and said dense silicon oxide is tetraethylorthosilicate derived oxide.
Claim 21
Dependent Claim 53 words
A process as in claim 17 wherein said boron/phosphorous doped tetraethylorthosilicate derived oxide is contained within an open polysilicon or amorphous silicon container structure built on a portion of a blanket layer of tetraethylorthosilicate derived oxide silicon oxide which overlies said substrate, the depth of the polysilicon container being greater than 4000 Å.
Claim 22
Dependent Claim 29 words
A process as in claim 1 wherein the dense silicon oxide is selected from the group consisting of undopeal thermally grown silicon oxide, and undopeal chemically deposited silicon oxide.
Claim 23
Dependent Claim 62 words
A silicon wafer having a tetraethylorthosilicate derived oxide silicon oxide layer over at least a portion thereof, the wafer having an open empty container of polysilicon or amorphous silicon built up on a portion of the tetraethylorthosilicate derived oxide layer, the empty container having a depth of at least 4000 Å and having been prepared by a method as in claim 18.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-06-02 2000-12-02 2001-06-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-06-02 2004-12-02 2005-06-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-06-02 2008-12-02 2009-06-03 $7700.00 Window Closed / Lapsed

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