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Method of forming field effect transistors

Assignee: Micron Technology Inc
•
Filing: 2004-11-30
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Granted: 2005-08-30
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Expires: 2024-11-30
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Abstract

Abstract In one implementation, a method of forming a field effect transistor includes etching an opening into source/drain area of a semiconductor substrate. The opening has a base comprising semiconductive material. After the etching, insulative material is formed within the opening over the semiconductive material base. The insulative material less than completely fills the opening and has a substantially uniform thickness across the opening. Semiconductive source/drain material is formed within the opening over the insulative material within the opening. A transistor gate is provided operatively proximate the semiconductive source/drain material. Other aspects and implementations are contemplated.

Inventors

  • 👤 Sanh D. Tang
  • 👤 Michael P. Violette
  • 👤 Robert Burke

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 19:40
CPC Classifications
G; G06; G06K; G06K19/00; G06K19/06; G06K19/067; G06K19/07; G06K19/0723; H; H10; H10D; H10D30/00; H10D30/60; H10D30/601; G06K19/0726; G06K19/077; G06K19/07749; G06K19/07771; H10D30/01; H10D30/021; H10D30/0223; H10D30/0225; H10D30/027; H10D30/0275; H10D30/608; H10D62/00; H10D62/01; H10D62/021; H10D62/10; H10D62/17; H10D62/351; H10D62/357; H10D62/364; H10D62/371; H10D64/00; H10D64/01; H10D64/017; H10D64/20; H10D64/23; H10D64/251; H10D64/258; H10D64/259; H10D84/00; H10D84/01; H10D84/0123; H10D84/0126; H10D84/013; H10D84/0135; H10D84/0151; H10D84/0165; H10D84/017; H10D84/0172; H10D84/02; H10D84/03; H10D84/038; H10P; H10P90/00; H10P90/19; H10P90/1904; H10P90/1906; H10W; H10W10/00; H10W10/01; H10W10/011; H10W10/014; H10W10/0143; H10W10/0145; H10W10/061; H10W10/10; H10W10/17; H10W10/181

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 321 words
A method of forming field effect transistors comprising: forming a sacrificial masking layer over a semiconductor substrate; patterning the sacrificial masking layer effective to mask channel areas of the field effect transistors; forming lightly doped drain regions within source/drain areas of the semiconductor substrate using the masking layer to mask the channel areas; after forming the lightly doped drain regions, etching first trenches into the source/drain areas of the semiconductor substrate using the patterned sacrificial masking layer to mask the channel areas, the first trenches having semiconductive material comprising bases received elevationally lower than the lightly doped drain regions; forming insulative material within and overfilling the first trenches, the insulative material being received on the first trench bases; etching back the insulative material to leave lower portions of the first trenches filled with the insulative material while leaving outer portions of the first trenches open; forming semiconductive elevated source/drain material within the upper portions of the first trenches, the elevated source/drain material projecting elevationally outward of the first trenches; patterning a photoresist comprising masking layer to mask desired active area and expose desired trench isolation area, the photoresist comprising masking layer being formed over the sacrificial masking layer and the elevated source/drain material; using the patterned photoresist comprising masking layer, etching exposed portions of the sacrificial masking layer, the elevated source/drain material and semiconductive material of the substrate effective to form isolation trenches within said substrate semiconductive material of the substrate; overfilling the isolation trenches with isolation material, the isolation material including portions that project outwardly of the isolation trenches; etching a plurality of gate line trenches into at least those portions of the trench isolation material that project outwardly of the isolation trenches; after etching the plurality of gate line trenches, removing all remaining of the sacrificial masking layer from the substrate; and after the removing, forming conductive gate material within the gate line trenches and over the active area.
Claim 2
Independent Claim 321 words
A method of forming field effect transistors comprising: forming a sacrificial masking layer over a semiconductor substrate; patterning the sacrificial masking layer effective to mask channel areas of the field effect transistors; forming lightly doped drain regions within source/drain areas of the semiconductor substrate using the masking layer to mask the channel areas; after forming the lightly doped drain regions, etching first trenches into the source/drain areas of the semiconductor substrate using the patterned sacrificial masking layer to mask the channel areas, the first trenches having semiconductive material comprising bases received elevationally lower than the lightly doped drain regions; forming insulative material within and overfilling the first trenches, the insulative material being received on the first trench bases; etching back the insulative material to leave lower portions of the first trenches filled with the insulative material while leaving outer portions of the first trenches open; forming semiconductive elevated source/drain material within the upper portions of the first trenches, the elevated source/drain material projecting elevationally outward of the first trenches; patterning a photoresist comprising masking layer to mask desired active area and expose desired trench isolation area, the photoresist comprising masking layer being formed over the sacrificial masking layer and the elevated source/drain material; using the patterned photoresist comprising masking layer, etching exposed portions of the sacrificial masking layer, the elevated source/drain material and semiconductive material of the substrate effective to form isolation trenches within said substrate semiconductive material of the substrate; overfilling the isolation trenches with isolation material, the isolation material including portions that project outwardly of the isolation trenches; etching a plurality of gate line trenches into at least those portions of the trench isolation material that project outwardly of the isolation trenches; after etching the plurality of gate line trenches, removing all remaining of the sacrificial masking layer from the substrate; and after the removing, forming conductive gate material within the gate line trenches and over the active area.
Claim 3
Dependent Claim 18 words
The method of claim 1 wherein the semiconductive material comprises bulk semiconductive material of a bulk semiconductor substrate.
Claim 4
Dependent Claim 21 words
The method of claim 1 wherein the projecting portions include outermost planar surfaces into which the gate line trenches are etched.
Claim 5
Dependent Claim 45 words
The method of claim 1 wherein the projecting portions include outermost planar surfaces into which the gate line trenches are etched, gates formed within the gate line trenches having outermost planar conductive surfaces which are coplanar with the outermost planar surfaces of the projecting portions.
Claim 6
Dependent Claim 64 words
The method of claim 1 wherein the forming of conductive gate material within the gate line trenches comprises depositing a first material of a first conductivity within the gate line trenches, etching the first material back within the gate line trenches, and forming a second material of a second conductivity greater than the first conductivity onto the first material within the gate line trenches.
Claim 7
Dependent Claim 41 words
The method of claim 5 wherein the projecting portions include outermost planar surfaces into which the gate line trenches are etched, the second material having planar outermost conductive surfaces which are coplanar with the outermost planar surfaces of the projecting portions.
Claim 8
Dependent Claim 30 words
The method of claim 1 wherein the conductive gate material has thickness over immediately underlying material, said thickness being greater over the active area than over the trench isolation material.
Claim 9
Dependent Claim 51 words
The method of claim 1 comprising forming sacrificial anisotropically etched sidewall spacers over exposed sidewalls of the sacrificial masking layer after forming the lightly doped drain regions and before etching the first trenches, and etching the sacrificial anisotropically etched sidewall spacers from the substrate prior to forming the conductive gate material.
Claim 10
Dependent Claim 25 words
The method of claim 1 comprising prior to patterning the photoresist comprising masking layer, planarizing the elevated source/drain material relative to the sacrificial masking layer.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2008-08-29 2009-02-28 2009-08-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2012-08-29 2013-02-28 2013-08-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2016-08-29 2017-02-28 2017-08-30 $7700.00 Window Closed / Lapsed

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