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US5504035A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for solder ball interconnecting a semiconductor device to a substrate using a noble metal foil embedded interposer substrate

Assignee: LSI Corp
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Filing: 1993-08-12
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Granted: 1996-04-02
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Expires: 2013-08-12
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Abstract

Abstract A process of interconnecting a semiconductor device to a substrate wherein solder balls on the semiconductor device are fused with one side of an embedded noble metal foil within a through hole in an interposer structure. Solder balls on the substrate are fused with the metal foil within the structure window on the other side of the metal foil.

Inventors

  • 👤 Michael D. Rostoker
  • 👤 Nicholas F. Pasch

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 23:15
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/70; G03F7/70425; G03F7/70433; H; H05; H05K; H05K3/00; H05K3/30; H05K3/32; H05K3/34; H05K3/341; H05K3/3431; H05K3/3436; H10; H10F; H10F77/00; H10F77/40; H10F77/407; H10W; H10W72/00; H10W72/30; H10W74/00; H10W74/01; H10W74/012; H10W74/10; H10W74/15; H05K2201/00; H05K2201/10; H05K2201/10227; H05K2201/10424; H05K2203/00; H05K2203/16; H05K2203/167; H05K3/303; H05K3/3489; H10W72/071; H10W72/072; H10W72/07231; H10W72/07236; H10W72/073; H10W72/20; H10W72/251; H10W72/252; H10W72/50; H10W72/531; H10W72/5363; H10W72/851; H10W72/853; H10W72/856; H10W90/00; H10W90/701; H10W90/721; H10W90/722; H10W90/724; H10W90/751; H10W90/754; Y; Y02; Y02P; Y02P70/00; Y02P70/50

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 191 words
A method of forming a structure for interposing between a semiconductor die having a ring-shaped pattern of solder balls on a surface thereof and a substrate having a ring-shaped pattern of solder balls on a surface thereof, comprising the steps of: forming a planar structure having through holes extending through the planar structure from one face to an opposite face for forming solder joints to conductive elements made of noble metal foil embedded within the planar structure and extending into said through holes, wherein said conductive elements delineate each of said through holes into a first portion and a second portion; placing the planar structure between a semiconductor die and a substrate, wherein first solder balls are on the semiconductor die and second solder balls are on the substrate; and forming solder joints by the first solder balls and the second solder balls within said through holes to said conductive elements, wherein each of the first solder balls fuses to one side of the noble metal foil in the first portion and each of the second solder balls fuses to another side of the noble metal foil in the second portion.
Claim 2
Independent Claim 191 words
A method of forming a structure for interposing between a semiconductor die having a ring-shaped pattern of solder balls on a surface thereof and a substrate having a ring-shaped pattern of solder balls on a surface thereof, comprising the steps of: forming a planar structure having through holes extending through the planar structure from one face to an opposite face for forming solder joints to conductive elements made of noble metal foil embedded within the planar structure and extending into said through holes, wherein said conductive elements delineate each of said through holes into a first portion and a second portion; placing the planar structure between a semiconductor die and a substrate, wherein first solder balls are on the semiconductor die and second solder balls are on the substrate; and forming solder joints by the first solder balls and the second solder balls within said through holes to said conductive elements, wherein each of the first solder balls fuses to one side of the noble metal foil in the first portion and each of the second solder balls fuses to another side of the noble metal foil in the second portion.
Claim 3
Dependent Claim 27 words
The method of claim 1, further comprising the step of forming a plurality of spaced-apart grooves ("kerfs") in at least one face of the preformed planar structure.
Claim 4
Dependent Claim 27 words
The method of claim 1, further comprising the step of forming a gap in the planar structure, extending from one face thereof to an opposite face thereof.
Claim 5
Independent Claim 161 words
A method of interconnecting a semiconductor assembly, comprising the steps of: placing a semiconductor device having first solder balls disposed in a ting shaped pattern on a face thereof onto a substrate having corresponding second solder balls disposed in a ting-shaped pattern on a face thereof with a preformed planar structure therebetween, said preformed planar structure having corresponding through holes extending therethrough; embedding conductive elements made of noble metal foil within the preformed planar structure and extending into said through holes, wherein said conductive elements delineate each of the through holes into a first portion and a second portion; and forming solder joints by the first solder balls and the second solder balls within said through holes to said conductive elements, wherein each of the first solder balls fuses to one side of the noble metal foil in the first portion and each of the second solder balls fuses to another side of the noble metal foil in the second portion.
Claim 6
Independent Claim 161 words
A method of interconnecting a semiconductor assembly, comprising the steps of: placing a semiconductor device having first solder balls disposed in a ting shaped pattern on a face thereof onto a substrate having corresponding second solder balls disposed in a ting-shaped pattern on a face thereof with a preformed planar structure therebetween, said preformed planar structure having corresponding through holes extending therethrough; embedding conductive elements made of noble metal foil within the preformed planar structure and extending into said through holes, wherein said conductive elements delineate each of the through holes into a first portion and a second portion; and forming solder joints by the first solder balls and the second solder balls within said through holes to said conductive elements, wherein each of the first solder balls fuses to one side of the noble metal foil in the first portion and each of the second solder balls fuses to another side of the noble metal foil in the second portion.
Claim 7
Dependent Claim 27 words
The method of claim 4, further comprising the step of forming a plurality of spaced-apart grooves ("kerfs") in at least one face of the preformed planar structure.
Claim 8
Dependent Claim 28 words
The method of claim 4, further comprising the step of forming a gap in the preformed planar structure, extending from one face thereof to an opposite face thereof.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-04-02 1999-10-02 2000-04-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-04-02 2003-10-02 2004-04-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-04-02 2007-10-02 2008-04-02 $7700.00 Window Closed / Lapsed

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