Claims Analysis
Total Claims: 8
Claim 1
Independent Claim
142 words
A process for forming an interconnection metallurgy system on a substrate comprising: forming a first layer of an organic polymerized resin material on the top surface of said substrate; forming a second overlying glass layer on the surface of said resin layer, depositing a resist layer over said second layer, exposing the resist to form the pattern of the desired metallurgy pattern and developing the resist; removing the resultant exposed areas of said first and said second layer by reactive ion etching, depositing over said substrate a blanket continuous conductive metal layer, said metal layer having a hill and valley configuration conforming to the topography on the surface of said substrate; applying a blanket layer of photoresist; etching said photoresist layer to expose high spots of said metal layer; and etching said metal high spots to remove metal above said second layer.
Claim 2
Dependent Claim
142 words
A process for forming an interconnection metallurgy system on a substrate comprising: forming a first layer of an organic polymerized resin material on the top surface of said substrate; forming a second overlying glass layer on the surface of said resin layer, depositing a resist layer over said second layer, exposing the resist to form the pattern of the desired metallurgy pattern and developing the resist; removing the resultant exposed areas of said first and said second layer by reactive ion etching, depositing over said substrate a blanket continuous conductive metal layer, said metal layer having a hill and valley configuration conforming to the topography on the surface of said substrate; applying a blanket layer of photoresist; etching said photoresist layer to expose high spots of said metal layer; and etching said metal high spots to remove metal above said second layer.
Claim 3
Dependent Claim
27 words
A process in accordance with claim 1 wherein said conductive metal layer has a thickness at least equal to that of said first and said second layer.
Claim 4
Dependent Claim
36 words
A process in accordance with claim 1 wherein said metal layer has a thickness of at least from about 5 to about 25 percent in excess of the thickness of said first and said second layer.
Claim 5
Dependent Claim
45 words
A method in accordance with claim 1 or claim 2 wherein said photoresist layer which is applied to the surface of said metal layer is etched to a level of from about 0.1 to about 0.4 microns beneath the surface of said metal high spots.
Claim 6
Dependent Claim
30 words
A method in accordance with claim 1 wherein said etching of said metal high spots is stopped while metal remains in contact with the leading edge of said second layer.
Claim 7
Dependent Claim
66 words
A method in accordance with claim 1, 2, 4 or 5 wherein exposed areas of said first and said second layers are removed by a reactive ion etching step including a first reactive ion etching in an ambient comprising CF 4 and a second reactive ion etching step in an ambient comprising O 2 so as to provide a vertical trench pattern in said first layer.
Claim 8
Dependent Claim
53 words
A method in accordance with claim 1, 2, 4 or 5 wherein said blanket layer of photoresist is applied by a process wherein a first layer of photoresist is applied through a mask into the valleys of said metal layer and a second blanket layer of photoresist is applied in a planar configuration.