← Back to Patent Explorer
US8743343B2 Active / In Force US ⏱️ 6.3 years remaining

Apparatus and methods for keeping immersion fluid adjacent to an optical assembly during wafer exchange in an immersion lithography machine

Assignee: Nikon Corp
•
Filing: 2013-01-30
•
Granted: 2014-06-03
•
Expires: 2033-01-30
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A lithographic projection apparatus includes a projection optical assembly having a final optical element, a stage assembly including a substrate table on which a substrate is supported, the substrate supported by the substrate table being exposed with an exposure beam from the final optical element of the projection optical assembly through an immersion liquid, a confinement member which encircles a portion of a path of the exposure beam, and a movable member which is movable in a space between the confinement member and the substrate, the substrate table, or both, the space being divided by the movable member into a first portion between the confinement member and the movable member and a second portion between the movable member and the substrate, the substrate table, or both. The movable member has a recovery outlet from which the immersion liquid in the second portion is removed.

Inventors

  • 👤 Alex Ka Tim Poon
  • 👤 Leonard Wai Fung Kho
  • 👤 Gaurav Keswani
  • 👤 Derek Coon
  • 👤 Daishi Tanaka

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 08:09
CPC Classifications
H; H10; H10P; H10P76/00; H10P76/20; H10P76/204; H10P76/2041; G; G03; G03F; G03F7/00; G03F7/70; G03F7/70216; G03F7/70341; G03F7/70691; G03F7/70733

Claims Analysis

Total Claims: 36
Claim 1
Independent Claim 205 words
A lithographic projection apparatus comprising: a projection optical assembly having a final optical element; a stage assembly including a substrate table on which a substrate is supported, the substrate supported by the substrate table being exposed with an exposure beam from the final optical element of the projection optical assembly through an immersion liquid; a confinement member which encircles a portion of a path of the exposure beam, the confinement member having an aperture through which the exposure beam is projected; and a movable member which is movable in a space between the confinement member and the substrate, the substrate table, or both, a first portion of the space located between the confinement member and an upper surface of the movable member, and a second portion of the space located between a bottom surface of the movable member and the substrate, the substrate table, or both, wherein the movable member has a recovery outlet from which the immersion liquid in the second portion is removed, and the movable member is movable to a position at which a portion of the upper surface of the movable member is located closer to an optical axis of the projection optical assembly than is an edge of the aperture.
Claim 2
Dependent Claim 205 words
A lithographic projection apparatus comprising: a projection optical assembly having a final optical element; a stage assembly including a substrate table on which a substrate is supported, the substrate supported by the substrate table being exposed with an exposure beam from the final optical element of the projection optical assembly through an immersion liquid; a confinement member which encircles a portion of a path of the exposure beam, the confinement member having an aperture through which the exposure beam is projected; and a movable member which is movable in a space between the confinement member and the substrate, the substrate table, or both, a first portion of the space located between the confinement member and an upper surface of the movable member, and a second portion of the space located between a bottom surface of the movable member and the substrate, the substrate table, or both, wherein the movable member has a recovery outlet from which the immersion liquid in the second portion is removed, and the movable member is movable to a position at which a portion of the upper surface of the movable member is located closer to an optical axis of the projection optical assembly than is an edge of the aperture.
Claim 3
Dependent Claim 19 words
The lithographic projection apparatus according to claim 1 , wherein the confinement member is located above the substrate table.
Claim 4
Dependent Claim 17 words
The lithographic projection apparatus according to claim 1 , wherein the confinement member supplies the immersion liquid.
Claim 5
Dependent Claim 35 words
The lithographic projection apparatus according to claim 1 , wherein the confinement member confines the immersion liquid to cover a localized area that is smaller than an area of an upper surface of the substrate.
Claim 6
Dependent Claim 23 words
The lithographic projection apparatus according to claim 1 , wherein the confinement member encircles the final optical element of the projection optical assembly.
Claim 7
Dependent Claim 19 words
The lithographic projection apparatus according to claim 5 , wherein the confinement member is spaced from the stage assembly.
Claim 8
Dependent Claim 19 words
The lithographic projection apparatus according to claim 1 , wherein the confinement member is spaced from the stage assembly.
Claim 9
Dependent Claim 48 words
The lithographic projection apparatus according to claim 1 , wherein the immersion liquid in the second portion is removed via the recovery outlet of the movable member while the movable member is present in the space between the confinement member and the substrate, the substrate table, or both.
Claim 10
Dependent Claim 25 words
The lithographic projection apparatus according to claim 1 , wherein the upper surface of the movable member that faces toward the confinement member is hydrophilic.
Claim 11
Dependent Claim 21 words
The lithographic projection apparatus according to claim 1 , wherein the bottom surface of the movable member includes a fluoric material.
Claim 12
Dependent Claim 25 words
The lithographic projection apparatus according to claim 1 , wherein the bottom surface of the movable member is hydrophobic with regard to the immersion liquid.
Claim 13
Dependent Claim 22 words
The lithographic projection apparatus according to claim 1 , wherein the movable member has a thickness of 50 microns to 5 mm.
Claim 14
Dependent Claim 22 words
The lithographic projection apparatus according to claim 1 , wherein the movable member has a thickness of 50 microns to 200 microns.
Claim 15
Dependent Claim 33 words
The lithographic projection apparatus according to claim 1 , wherein the confinement member includes a porous member through which the immersion liquid is recovered during exposure of the substrate with the exposure beam.
Claim 16
Dependent Claim 17 words
The lithographic projection apparatus according to claim 14 , wherein the confinement member supplies the immersion liquid.
Claim 17
Dependent Claim 33 words
The lithographic projection apparatus according to claim 1 , wherein the confinement member includes a recovery outlet through which the immersion liquid is recovered during exposure of the substrate with the exposure beam.
Claim 18
Dependent Claim 17 words
The lithographic projection apparatus according to claim 16 , wherein the confinement member supplies the immersion liquid.
Claim 19
Independent Claim 196 words
A device manufacturing method in which a substrate is exposed with an exposure beam from a final optical element of a projection optical assembly and through an immersion liquid while the substrate is supported by a substrate table of a stage assembly, a confinement member encircling a portion of a path of the exposure beam and the confinement member having an aperture through which the exposure beam is projected, the method comprising: moving a movable member in a space between the confinement member and the substrate, the substrate table, or both, such that the space is divided into a first portion located between the confinement member and an upper surface of the movable member, and into a second portion located between a bottom surface of the movable member and the substrate, the substrate table, or both, the movable member being movable to a position at which a portion of the upper surface of the movable member is located closer to an optical axis of the projection optical assembly than is an edge of the aperture; and removing the immersion liquid from the second portion of the space with a recovery outlet provided in the movable member.
Claim 20
Independent Claim 196 words
A device manufacturing method in which a substrate is exposed with an exposure beam from a final optical element of a projection optical assembly and through an immersion liquid while the substrate is supported by a substrate table of a stage assembly, a confinement member encircling a portion of a path of the exposure beam and the confinement member having an aperture through which the exposure beam is projected, the method comprising: moving a movable member in a space between the confinement member and the substrate, the substrate table, or both, such that the space is divided into a first portion located between the confinement member and an upper surface of the movable member, and into a second portion located between a bottom surface of the movable member and the substrate, the substrate table, or both, the movable member being movable to a position at which a portion of the upper surface of the movable member is located closer to an optical axis of the projection optical assembly than is an edge of the aperture; and removing the immersion liquid from the second portion of the space with a recovery outlet provided in the movable member.
Claim 21
Dependent Claim 17 words
The method according to claim 18 , wherein the confinement member is located above the substrate table.
Claim 22
Dependent Claim 26 words
The method according to claim 18 , wherein the movable member is not present in the space while the substrate is exposed with the exposure beam.
Claim 23
Dependent Claim 36 words
The method according to claim 18 , wherein the movable member is moved into the space to divide the space into the first and second portions after the substrate has been exposed with the exposure beam.
Claim 24
Dependent Claim 15 words
The method according to claim 18 , wherein the confinement member supplies the immersion liquid.
Claim 25
Dependent Claim 33 words
The method according to claim 18 , wherein the confinement member confines the immersion liquid to cover a localized area that is smaller than an area of an upper surface of the substrate.
Claim 26
Dependent Claim 21 words
The method according to claim 18 , wherein the confinement member encircles the final optical element of the projection optical assembly.
Claim 27
Dependent Claim 17 words
The method according to claim 24 , wherein the confinement member is spaced from the stage assembly.
Claim 28
Dependent Claim 17 words
The method according to claim 18 , wherein the confinement member is spaced from the stage assembly.
Claim 29
Dependent Claim 46 words
The method according to claim 18 , wherein the immersion liquid in the second portion is removed via the recovery outlet of the movable member while the movable member is present in the space between the confinement member and the substrate, the substrate table, or both.
Claim 30
Dependent Claim 23 words
The method according to claim 18 , wherein the upper surface of the movable member that faces toward the confinement member is hydrophilic.
Claim 31
Dependent Claim 19 words
The method according to claim 18 , wherein the bottom surface of the movable member includes a fluoric material.
Claim 32
Dependent Claim 23 words
The method according to claim 18 , wherein the bottom surface of the movable member is hydrophobic with regard to the immersion liquid.
Claim 33
Dependent Claim 31 words
The method according to claim 18 , wherein the confinement member includes a porous member through which the immersion liquid is recovered during exposure of the substrate with the exposure beam.
Claim 34
Dependent Claim 15 words
The method according to claim 31 , wherein the confinement member supplies the immersion liquid.
Claim 35
Dependent Claim 31 words
The method according to claim 18 , wherein the confinement member includes a recovery outlet through which the immersion liquid is recovered during exposure of the substrate with the exposure beam.
Claim 36
Dependent Claim 15 words
The method according to claim 33 , wherein the confinement member supplies the immersion liquid.

References Cited (Backward Citations)

US4346164A Cited
US4509852A Cited
US4480910A Cited
US5611452A Cited
US5610683A Cited
US5528100A Cited
US5528118A Cited
US5623853A Cited
US5668672A Cited
US5874820A Cited
US5689377A Cited
US5715039A Cited
US5835275A Cited
US5825043A Cited
US6341007B1 Cited
US6262796B1 Cited
WO1999049504A1 Cited
US6842221B1 Cited
US6445441B1 Cited
US20050117224A1 Cited
US20050190455A1 Cited
US20030030916A1 Cited
WO2002091078A1 Cited
US20020163629A1 Cited
US20050030506A1 Cited
WO2003077037A1 Cited
US20030174408A1 Cited
US20050141098A1 Cited
WO2003085708A1 Cited
US7098991B2 Cited
US20040000627A1 Cited
WO2004019128A2 Cited
US20050217135A1 Cited
US20050217703A1 Cited
US20050217137A1 Cited
US6788477B2 Cited
US20040075895A1 Cited
US20040207824A1 Cited
US20040160582A1 Cited
US20040165159A1 Cited
US20040136494A1 Cited
US7110081B2 Cited
US20050036121A1 Cited
US7075616B2 Cited
US20040211920A1 Cited
EP1420298A2 Cited
US20040169834A1 Cited
US20040114117A1 Cited
US20040109237A1 Cited
US20040119954A1 Cited
US20050259234A1 Cited
WO2004055803A1 Cited
WO2004057590A1 Cited
US20040118184A1 Cited
WO2004057589A1 Cited
US20040125351A1 Cited
US20040180294A1 Cited
WO2004077154A2 Cited
US20040169924A1 Cited
US20040227923A1 Cited
US20040180299A1 Cited
WO2004081666A1 Cited
WO2005001432A2 Cited
US20060023184A1 Cited
WO2004093159A2 Cited
WO2004090633A2 Cited
WO2004090634A2 Cited
WO2004093160A2 Cited
WO2004092833A2 Cited
US20060023182A1 Cited
WO2004090577A2 Cited
WO2004092830A2 Cited
WO2004093130A2 Cited
US20060023186A1 Cited
WO2004095135A2 Cited
US20040224525A1 Cited
US20040224265A1 Cited
US20060077367A1 Cited
US20040253547A1 Cited
US20040253548A1 Cited
US20060114445A1 Cited
US20040257544A1 Cited
US20040259008A1 Cited
US20040259040A1 Cited
WO2005003864A2 Cited
US20060209286A1 Cited
US20040263809A1 Cited
US20040263808A1 Cited
WO2005006026A2 Cited
WO2005008339A2 Cited
WO2005013008A2 Cited
US20050042554A1 Cited
US20050036184A1 Cited
US20050036183A1 Cited
US20050037269A1 Cited
WO2005017625A2 Cited
US20050036213A1 Cited
WO2005015283A1 Cited
WO2005019935A2 Cited
US20050094116A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2017-06-02 2017-12-02 2018-06-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2021-06-02 2021-12-02 2022-06-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2025-06-02 2025-12-02 2026-06-03 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag