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EP1420298A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Immersion lithographic apparatus and device manufacturing method

Assignee: ASML Netherlands BV
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Filing: 2003-11-10
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Granted: —
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Expires: 2023-11-10
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Abstract

Abstract In a lithographic projection apparatus a seal member (12) surrounds a space between the final element of a projection system and a substrate table of the lithographic projection apparatus. A gas seal (16) is formed between said seal member and the surface of said substrate to contain liquid (11) in the space.

Inventors

  • 👤 Joeri Lof
  • 👤 Antonius Theodorus Anna Maria Derksen
  • 👤 Christiaan Alexander Hoogendam
  • 👤 Aleksey Kolesnychenko
  • 👤 Erik Roelof Loopstra
  • 👤 Theodorus Marinus Modderman
  • 👤 Johannes Catharinus Hubertus Mulkens
  • 👤 Roelof Aeilko Siebrand Ritsema
  • 👤 Klaus Simon
  • 👤 Joannes Theodoor De Smit
  • 👤 Alexander Straaijer
  • 👤 Bob Streefkerk
  • 👤 Helmar Van Santen

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-04 14:17
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/70; G03F7/70691; G03F7/707; G03F7/70216; G03F7/70341; G03F7/708; G03F7/7085; G03F9/00; G03F9/70; G03F9/7088

Claims Analysis

Total Claims: 29
Claim 1
Independent Claim 139 words
A lithographic projection apparatus comprising: a radiation system for supplying a projection beam of radiation; a support structure for supporting patterning means, the patterning means serving to pattern the projection beam according to a desired pattern; a substrate table for holding a substrate; a projection system for projecting the patterned beam onto a target portion of the substrate; and a liquid supply system for at least partly filling a space between the final element of said projection system and said substrate with a liquid, characterized in that said liquid supply system comprises: a seal member extending along at least a part of the boundary of said space between the final element of said projection system and said substrate table; and a gas seal means for forming a gas seal between said seal member and the surface of said substrate.
Claim 2
Dependent Claim 22 words
Apparatus according to claim 1, wherein said gas seal means is a gas bearing for supporting said seal member over said substrate.
Claim 3
Dependent Claim 54 words
Apparatus according to claim 1 or 2, wherein said gas seal means comprises a gas inlet and a first gas outlet formed in a face of said seal member that opposes said substrate, means for supplying gas under pressure to said gas inlet and vacuum means for extracting gas from said first gas outlet.
Claim 4
Dependent Claim 26 words
Apparatus according to claim 3, further comprising a further inlet connected to a gas source and positioned between said first gas outlet and said gas inlet.
Claim 5
Dependent Claim 24 words
Apparatus according to claim 4, wherein said further inlet comprises a continuous annular groove in a surface of said seal member facing said substrate.
Claim 6
Dependent Claim 16 words
Apparatus according to claim 5, wherein a radially innermost comer of said groove has a radius.
Claim 7
Dependent Claim 30 words
Apparatus according to any one of claims 3 to 6, wherein said first gas outlet comprises a continuous annular groove in a surface of said seal member facing said substrate.
Claim 8
Dependent Claim 52 words
Apparatus according to any one of claims 3 to 7, wherein said first gas outlet and/or said gas inlet comprise chambers between said means for supplying and said vacuum means respectively and an opening of said inlet or outlet in said surface which chamber provides a lower flow restriction than said opening.
Claim 9
Dependent Claim 30 words
Apparatus according to any one of claims 3 to 8, wherein said gas inlet comprises a series of discrete openings in a surface of said seal member facing said substrate.
Claim 10
Dependent Claim 32 words
Apparatus according to any one of claims 3 to 9, wherein a porous member is disposed over said gas inlet for evenly distributing gas flow over the area of said gas inlet.
Claim 11
Dependent Claim 47 words
Apparatus according to any one of claims 3 to 10, wherein said seal member further comprises a second gas outlet formed in said face of said seal member that opposes said substrate, said first and second gas outlets being formed on opposite sides of said gas inlet.
Claim 12
Dependent Claim 39 words
Apparatus according to any one of claims 3 to 11, further comprising means for varying the level of a portion of said face between said first gas outlet and said gas inlet relative to the remainder of said face.
Claim 13
Dependent Claim 45 words
Apparatus according to any one of claims 3 to 12, further comprising means for varying the level of a portion of said face between said first gas outlet and an edge of said face nearest said optical axis relative to the remainder of said face.
Claim 14
Dependent Claim 38 words
Apparatus according to any one of claims 3 to 13, wherein said gas seal means comprises a channel formed in said face and located nearer to the optical axis of the projection system than said first gas outlet.
Claim 15
Dependent Claim 13 words
Apparatus according to claim 14, wherein said channel is a second gas inlet.
Claim 16
Dependent Claim 21 words
Apparatus according to claim 15, wherein said channel is open to the environment above the level of liquid in said space.
Claim 17
Dependent Claim 32 words
Apparatus according to any one of claims 3 to 16, wherein said gas inlet is located further outward from the optical axis of said projection system than is said first gas outlet.
Claim 18
Dependent Claim 42 words
Apparatus according to any one of claims 3 to 17, wherein said gas in- and out-lets each comprise a groove in said face of said seal member opposing said substrate and a plurality of conduits leading into said groove at spaced locations.
Claim 19
Dependent Claim 33 words
Apparatus according to any one of claims 1 to 18, further comprising sensors for measuring the distance between said face of said seal member and said substrate and/or the topography of said substrate.
Claim 20
Dependent Claim 44 words
Apparatus according to any of claims 1 to 19, further comprising control means to control the gas pressure in said gas seal means to control the stiffness between said seal member and said substrate and/or the distance between said seal member and said substrate.
Claim 21
Dependent Claim 58 words
Apparatus according to any one of the preceding claims, wherein the gap between said seal member and the surface of said substrate inwardly of said gas seal means is small so that capillary action draws liquid into the gap and/or to prevent gas from said gas seal means entering said space between said projection system and said substrate.
Claim 22
Dependent Claim 27 words
Apparatus according to any one of the preceding claims, wherein said seal member forms a closed loop around said space between said projection system and said substrate.
Claim 23
Dependent Claim 182 words
A lithographic projection apparatus comprising: a radiation system for supplying a projection beam of radiation; a support structure for supporting patterning means, the patterning means serving to pattern the projection beam according to a desired pattern; a substrate table for holding a substrate; a projection system for projecting the patterned beam onto a target portion of the substrate; and a liquid supply system for at least partly filling a space between the final element of said projection system and said substrate with a liquid, characterized in that said space is in liquid connection with a liquid reservoir through a duct, and the minimum cross sectional area of said duct in a plane perpendicular to the direction of fluid flow is at least π 8Δ V η L πΔ P max t min ½ where Δ V is the volume of liquid which has to be removed from said space within time t min , L is the length of the duct, η is viscosity of liquid in said space and Δ P max is the maximum allowable pressure on said final element.
Claim 24
Dependent Claim 26 words
The apparatus of claim 23, wherein said space is enclosed such that when liquid is present in said space, said liquid has no free upper surface.
Claim 25
Dependent Claim 116 words
A lithographic projection apparatus comprising: a radiation system for supplying a projection beam of radiation; a support structure for supporting patterning means, the patterning means serving to pattern the projection beam according to a desired pattern; a substrate table for holding a substrate; a projection system for projecting the patterned beam onto a target portion of the substrate; and a liquid supply system for at least partly filling a space between the final element of said projection system and said substrate with a liquid, characterized in that said liquid supply system further comprises on a top surface of liquid in said liquid supply system, suppression means for suppressing development of waves and including pressure release means.
Claim 26
Dependent Claim 13 words
Apparatus according to claim 25, wherein said suppression means comprises a flexible membrane.
Claim 27
Dependent Claim 32 words
Apparatus according to claim 25 or 26, wherein said suppression means comprises a mesh such that the maximum area of said top surface of said liquid is equal to the mesh opening.
Claim 28
Dependent Claim 27 words
Apparatus according to claim 25, 26 or 27, wherein said suppression means includes a safety valve for allowing the passage of liquid above a certain pressure therethrough.
Claim 29
Dependent Claim 20 words
Apparatus according to claim 25, wherein said suppression means is a high viscosity liquid which is immiscible with said liquid.

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