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US6887762B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Method of fabricating a field effect transistor structure with abrupt source/drain junctions

Assignee: Intel Corp
•
Filing: 1999-11-05
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Granted: 2005-05-03
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Expires: 2019-11-05
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Abstract

Abstract Microelectronic structures embodying the present invention include a field effect transistor (FET) having highly conductive source/drain extensions. Formation of such highly conductive source/drain extensions includes forming a passivated recess which is back filled by epitaxial deposition of doped material to form the source/drain junctions. The recesses include a laterally extending region that underlies a portion of the gate structure. Such a lateral extension may underlie a sidewall spacer ( 108 ) adjacent to the vertical sidewalls of the gate electrode ( 106 ), or may extend further into the channel portion of a FET such that the lateral recess underlies the gate electrode portion of the gate structure. In one embodiment the recess is back filled by an in-situ epitaxial deposition of a bilayer of oppositely doped material. In this way, a very abrupt junction is achieved that provides a relatively low resistance source/drain extension and further provides good off-state subthreshold leakage characteristics. Alternative embodiments can be implemented with a back filled recess of a single conductivity type.

Inventors

  • 👤 Anand S. Murthy
  • 👤 Robert S. Chau
  • 👤 Patrick Morrow
  • 👤 Chia-Hong Jan
  • 👤 Paul Packan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 16:15
CPC Classifications
H; H10; H10D; H10D62/00; H10D62/01; H10D62/021; H10D30/00; H10D30/01; H10D30/021; H10D30/0212; H10D30/022; H10D30/027; H10D30/0275; H10D30/60; H10D30/601; H10D30/608; H10D30/791; H10D30/797; H10D62/10; H10D62/113; H10D62/114; H10D62/13; H10D62/149; H10D62/151; H10D62/17; H10D62/351; H10D62/357; H10D62/364; H10D62/371; H10D62/80; H10D62/82; H10D62/822; H10D62/83; H10D62/832; H10D64/00; H10D64/01; H10D64/025; H10D64/027; H10D64/20; H10D64/23; H10D64/251; H10D64/256; H10D64/258; H10D64/259; H10D64/60; H10D64/66; H10D64/661; H10D64/662; H10P; H10P14/00; H10P14/20; H10P14/24; H10P14/27; H10P14/271; H10P14/34; H10P14/3402; H10P14/3404; H10P14/3411; H10P14/3438; H10P14/3441; H10P14/3442; H10P14/3444; H10D64/017

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 114 words
A method of making a junction, comprising: a) forming a gate electrode on a surface of a substrate, the substrate being of a first conductivity type; b) isotropically etching the substrate such that a recess in the substrate is formed, the recess including a portion that underlies the gate electrode, the recess having a surface; c) selectively forming an epitaxial layer of a first material having the first conductivity type over the surface of the recess, and within the portion of the recess that underlies the gate electrode; and d) selectively forming an epitaxial layer of a second material having a second conductivity type over and within the portion that underlies the gate electrode.
Claim 2
Independent Claim 114 words
A method of making a junction, comprising: a) forming a gate electrode on a surface of a substrate, the substrate being of a first conductivity type; b) isotropically etching the substrate such that a recess in the substrate is formed, the recess including a portion that underlies the gate electrode, the recess having a surface; c) selectively forming an epitaxial layer of a first material having the first conductivity type over the surface of the recess, and within the portion of the recess that underlies the gate electrode; and d) selectively forming an epitaxial layer of a second material having a second conductivity type over and within the portion that underlies the gate electrode.
Claim 3
Dependent Claim 31 words
The method of claim 1 , wherein the substrate comprises silicon doped to have the first conductivity type; the first material comprises doped silicon, and the second material comprises doped silicon.
Claim 4
Dependent Claim 33 words
The method of claim 1 , wherein the substrate comprises silicon doped to have the first conductivity type; the first material comprises doped silicon germanium, and the second material comprises doped silicon germanium.
Claim 5
Dependent Claim 23 words
The method of claim 3 , wherein the first material has a thickness that is less than a thickness of the second material.
Claim 6
Dependent Claim 26 words
The method of claim 4 , wherein the second material has a top surface that is above a plane defined by the surface of the substrate.
Claim 7
Dependent Claim 23 words
The method of claim 1 , wherein the patterned structure comprises a dielectric layer and a conductive material disposed over the dielectric layer.
Claim 8
Dependent Claim 15 words
The method of claim 1 , wherein the etching passivates the surface of the recess.
Claim 9
Dependent Claim 23 words
The method of claim 1 , wherein etching comprises exposing the substrate to SF 6 and He in an RF plasma etching system.
Claim 10
Dependent Claim 19 words
The method of claim 1 , wherein forming the first material comprises epitaxially depositing a layer of crystalline material.
Claim 11
Dependent Claim 53 words
The method of claim 1 , wherein forming the first material comprises epitaxially depositing a layer of crystalline material; and forming the second material comprising epitaxially depositing a layer of crystalline material; wherein the substrate remains unexposed to the atmosphere subsequent to forming the first material and prior to forming the second material.

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Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2008-05-02 2008-11-01 2009-05-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2012-05-02 2012-11-01 2013-05-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2016-05-02 2016-11-01 2017-05-03 $7700.00 Window Closed / Lapsed

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