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US5663107A Expired / Lapsed US ⏱️ 0.0 years remaining

Global planarization using self aligned polishing or spacer technique and isotropic etch process

Assignee: Qimonda AG
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Filing: 1994-12-22
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Granted: 1997-09-02
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Expires: 2014-12-22
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Abstract

Abstract A method for globally planarizing an integrated circuit device wafer having a plurality of structures disposed on a surface thereof, the structures forming up and down features on the wafer's surface. The method involves depositing a fill layer over the surface of the wafer to cover the structures. Next, an etch mask layer is deposited over the fill layer. After the etch mask layer is fabricated, openings are formed in the etch mask layer to expose areas of the fill layer that are to be subsequently etched. This is accomplished in the first embodiment of the invention by creating self aligned openings in the etch mask layer using CMP if the gaps between the structures are only partially filled. If the gaps between the structures are completely filled, openings in the etch mask layer can be provided by patterning the etch mask layer using lithography and performing an optional spacer deposition and etching step as described in a second embodiment of the invention. In either case, the exposed areas of the fill layer are then etched to provide a second surface having up features that are substantially smaller than the up features originally defined on the surface of the wafer. In the final step of the method, the up features of the second surface are polished to provide a planarized wafer surface.

Inventors

  • 👤 Matthias L. Peschke
  • 👤 Reinhard J. Stengl

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 17:56
CPC Classifications
H; H10; H10P; H10P95/00; H10P95/06; H10P95/062; H10P95/064; H10P14/00; H10P14/60; H10P14/69; H10P14/692; H10P14/6921; H10P14/6922; H10P14/6923; H10P50/00; H10P50/20; H10P50/28; H10P50/282; H10P50/73

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 138 words
A method for globally planarizing an integrated circuit device wafer having a plurality of structures disposed on a surface thereof, said structures forming up and down features on said surface, said method comprising the steps of: depositing a fill layer over said surface of said wafer to cover said structures; depositing an etch mask layer over said fill layer; forming openings in said etch mask layer to expose areas of said fill layer to be etched; fabricating spacers at the boundary of said openings to reduce the width of said openings; etching said exposed areas of said fill layer to provide a second surface having up features that are substantially small relative to said up features defined on said surface of said wafer; and removing said up features of said second surface to provide a planarized wafer surface.
Claim 2
Independent Claim 138 words
A method for globally planarizing an integrated circuit device wafer having a plurality of structures disposed on a surface thereof, said structures forming up and down features on said surface, said method comprising the steps of: depositing a fill layer over said surface of said wafer to cover said structures; depositing an etch mask layer over said fill layer; forming openings in said etch mask layer to expose areas of said fill layer to be etched; fabricating spacers at the boundary of said openings to reduce the width of said openings; etching said exposed areas of said fill layer to provide a second surface having up features that are substantially small relative to said up features defined on said surface of said wafer; and removing said up features of said second surface to provide a planarized wafer surface.
Claim 3
Dependent Claim 36 words
The method according to claim 1, wherein said fill layer has a given rate of etching and said etch mask layer has a rate of etching that is substantially lower than said given rate of etching.
Claim 4
Dependent Claim 14 words
The method according to claim 1, wherein said fill layer comprises a borophosphosilicate glass.
Claim 5
Dependent Claim 25 words
The method according to claim 1, wherein said fill layer is deposited to a thickness approximately equal to at least the height of said structures.
Claim 6
Dependent Claim 32 words
The method according to claim 1, wherein said step of forming openings in the etch mask layer is performed by chemically mechanically polishing said etch mask layer to create self aligned openings.
Claim 7
Dependent Claim 27 words
The method according to claim 1, wherein said step of forming openings in the etch mask layer is accomplished by patterning said etch mask layer using lithography.
Claim 8
Dependent Claim 25 words
The method according to claim 1, wherein said step of fabricating spacers includes depositing a second etch mask layer over said patterned etch mask layer.
Claim 9
Dependent Claim 19 words
The method according to claim 7, wherein said step of etching said second etch mask layer comprises anisotropic etching.
Claim 10
Dependent Claim 17 words
The method according to claim 8, wherein said step of etching said fill layer comprises isotropic etching.
Claim 11
Dependent Claim 24 words
The method according to claim 1, wherein said step of removing comprises chemically mechanically polishing said up features to provide a planarized wafer surface.
Claim 12
Dependent Claim 14 words
The method according to claim 1, wherein said step of etching comprises isotropic etching.
Claim 13
Independent Claim 150 words
A method for planarizing an entire surface of an integrated circuit device wafer, said surface having disposed thereon a plurality of spaced apart structures which form up and down features, said method comprising the steps of: depositing a fill layer over said entire surface, said fill layer partially filling the spaces between said structures; depositing an etch mask layer over said fill layer; defining openings in said etch mask layer to expose areas of said fill layer to be etched; depositing a second etch mask layer over said etch mask layer for forming spacers to reduce said given width of said openings; etching said exposed areas of said fill layer to create a new surface having up features that are substantially smaller than said up features originally defined on said entire surface of said wafer; and polishing said up features of said second surface to provide a planarized wafer surface.
Claim 14
Independent Claim 150 words
A method for planarizing an entire surface of an integrated circuit device wafer, said surface having disposed thereon a plurality of spaced apart structures which form up and down features, said method comprising the steps of: depositing a fill layer over said entire surface, said fill layer partially filling the spaces between said structures; depositing an etch mask layer over said fill layer; defining openings in said etch mask layer to expose areas of said fill layer to be etched; depositing a second etch mask layer over said etch mask layer for forming spacers to reduce said given width of said openings; etching said exposed areas of said fill layer to create a new surface having up features that are substantially smaller than said up features originally defined on said entire surface of said wafer; and polishing said up features of said second surface to provide a planarized wafer surface.
Claim 15
Dependent Claim 35 words
The method according to claim 12, wherein said step of defining openings in said etch mask layer comprises chemically mechanically polishing said etch mask layer to provide self aligned openings in said etch mask layer.
Claim 16
Dependent Claim 15 words
The method according to claim 12, wherein said step of polishing comprises chemical mechanical polishing.
Claim 17
Independent Claim 177 words
A method for planarizing an entire surface of an integrated circuit device wafer, said surface having disposed thereon a plurality of spaced apart structures which form up and down features, said method comprising the steps of: depositing a fill layer over said entire surface, said fill layer completely filling the spaces between said structures; depositing an etch mask layer over said fill layer; defining openings of a given width in said etch mask layer to expose areas of said fill layer to be etched; reducing said given width of said openings by depositing a second etch mask layer over said patterned etch mask layer and etching said second etch mask layer to provide spacers at the boundary of said openings to reduce said width of said openings; etching said exposed areas of said fill layer to create a new surface having up features that are substantially smaller than said up features originally defined on said entire surface of said wafer; and chemically mechanically polishing said up features of said second surface to provide a planarized wafer surface.
Claim 18
Independent Claim 177 words
A method for planarizing an entire surface of an integrated circuit device wafer, said surface having disposed thereon a plurality of spaced apart structures which form up and down features, said method comprising the steps of: depositing a fill layer over said entire surface, said fill layer completely filling the spaces between said structures; depositing an etch mask layer over said fill layer; defining openings of a given width in said etch mask layer to expose areas of said fill layer to be etched; reducing said given width of said openings by depositing a second etch mask layer over said patterned etch mask layer and etching said second etch mask layer to provide spacers at the boundary of said openings to reduce said width of said openings; etching said exposed areas of said fill layer to create a new surface having up features that are substantially smaller than said up features originally defined on said entire surface of said wafer; and chemically mechanically polishing said up features of said second surface to provide a planarized wafer surface.
Claim 19
Dependent Claim 26 words
The method according to claim 15, wherein said step of defining openings in said etch mask layer comprises the step of patterning said etch mask layer.
Claim 20
Dependent Claim 54 words
The method according to claim 16, further including the step of reducing said given width of said openings by depositing a second etch mask layer over said patterned etch mask layer and etching said second etch mask layer to provide spacers at the boundary of said openings to reduce said width of said openings.
Claim 21
Dependent Claim 34 words
The method according to claim 15, wherein said step of etching said second etch mask layer comprises anisotropic etching and said step of etching said exposed areas of said fill layer comprises isotropic etching.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-09-01 2001-03-03 2001-09-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-09-01 2005-03-03 2005-09-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-09-01 2009-03-03 2009-09-02 $7700.00 Window Closed / Lapsed

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