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US6662439B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Laser defined features for patterned laminates and electrodes

Assignee: Roche Diabetes Care Inc
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Filing: 1999-10-04
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Granted: 2003-12-16
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Expires: 2019-10-04
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Abstract

Abstract A method of making a patterned laminate includes ablating through a portion of a metallic layer with a laser, to form a pattern in the metallic layer, where the metallic layer is on and in contact with an insulating substrate. The patterned laminate may be patterned to form electrodes, and can be formed into an electrochemical sensor strip.

Inventors

  • 👤 Raghbir Singh Bhullar

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 05:18
CPC Classifications
G; G01; G01N; G01N27/00; G01N27/26; G01N27/28; G01N27/30; G01N27/327; G01N27/3271; G01N27/3272; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/49155; Y10T29/49156

Claims Analysis

Total Claims: 32
Claim 1
Independent Claim 38 words
A method of making a biosensor electrode set, comprising: ablating through a portion of a first metallic layer with a laser, to form an interlacing electrode pattern; wherein said first metallic layer is on a flexible insulating substrate.
Claim 2
Independent Claim 38 words
A method of making a biosensor electrode set, comprising: ablating through a portion of a first metallic layer with a laser, to form an interlacing electrode pattern; wherein said first metallic layer is on a flexible insulating substrate.
Claim 3
Dependent Claim 13 words
The method of claim 1 , wherein said first metallic layer comprises copper.
Claim 4
Dependent Claim 27 words
The method of claim 1 , wherein said first metallic layer comprises at least one member selected from the group consisting of gold, platinum, palladium and iridium.
Claim 5
Dependent Claim 13 words
The method of claim 1 , wherein said insulating substrate is a polymer.
Claim 6
Dependent Claim 18 words
The method of claim 4 , wherein said pattern has a feature size of less than 100 μm.
Claim 7
Dependent Claim 18 words
The method of claim 1 , wherein said pattern has a feature size of less than 75 μm.
Claim 8
Dependent Claim 19 words
The method of claim 1 , wherein said pattern has a feature size of 1 μm to 50 μm.
Claim 9
Dependent Claim 18 words
The method of claim 4 , wherein said first metallic layer is in contact with said insulating substrate.
Claim 10
Dependent Claim 27 words
The method of claim 8 , wherein said first metallic layer comprises at least one member selected from the group consisting of gold, platinum, palladium and iridium.
Claim 11
Dependent Claim 27 words
A method of making a sensor strip, comprising: forming an electrode set by the method of claim 1 ; and cutting said substrate, to form a strip.
Claim 12
Dependent Claim 18 words
The method of claim 10 , further comprising applying a dielectric on a portion of said metallic layer.
Claim 13
Dependent Claim 18 words
The method of claim 11 , further comprising applying a reagent on a portion of said electrode set.
Claim 14
Independent Claim 49 words
A method of making a biosensor electrode set, comprising: ablating through a portion of a first metallic layer with a laser to form an interlacing electrode pattern; wherein said first metallic layer is on a flexible insulating substrate; and applying a second metallic layer on said first metallic layer.
Claim 15
Independent Claim 49 words
A method of making a biosensor electrode set, comprising: ablating through a portion of a first metallic layer with a laser to form an interlacing electrode pattern; wherein said first metallic layer is on a flexible insulating substrate; and applying a second metallic layer on said first metallic layer.
Claim 16
Dependent Claim 12 words
The method of claim 13 wherein said first metallic layer comprises copper.
Claim 17
Dependent Claim 26 words
The method of claim 13 wherein said first metallic layer comprises at least one member selected from the group consisting of gold, platinum, palladium and iridium.
Claim 18
Dependent Claim 12 words
The method of claim 13 wherein said insulating substrate is a polymer.
Claim 19
Dependent Claim 17 words
The method of claim 13 wherein said pattern has a feature size of less than 100 μm.
Claim 20
Dependent Claim 17 words
The method of claim 13 wherein said pattern has a feature size of less than 75 μm.
Claim 21
Dependent Claim 18 words
The method of claim 13 wherein said pattern has a feature size of 1 μm to 50 μm.
Claim 22
Dependent Claim 17 words
The method of claim 16 wherein said first metallic layer is in contact with said insulating substrate.
Claim 23
Dependent Claim 26 words
The method of claim 20 wherein said first metallic layer comprises at least one member selected from the group consisting of gold, platinum, palladium and iridium.
Claim 24
Dependent Claim 27 words
A method of making a sensor strip, comprising: forming an electrode set by the method of claim 13 ; and cutting said substrate, to form a strip.
Claim 25
Dependent Claim 17 words
The method of claim 22 further comprising applying a dielectric on a portion of said metallic layer.
Claim 26
Dependent Claim 17 words
The method of claim 23 further comprising applying a reagent on a portion of said electrode set.
Claim 27
Independent Claim 52 words
A method of making a biosensor electrode set ribbon, comprising: ablating through a portion of a first metallic layer with a laser, to form a plurality of interlacing electrode patterns; wherein said first metallic layer is on a flexible insulating substrate, and said electrode set ribbon comprises a plurality of electrode sets.
Claim 28
Independent Claim 52 words
A method of making a biosensor electrode set ribbon, comprising: ablating through a portion of a first metallic layer with a laser, to form a plurality of interlacing electrode patterns; wherein said first metallic layer is on a flexible insulating substrate, and said electrode set ribbon comprises a plurality of electrode sets.
Claim 29
Dependent Claim 45 words
The method of claim 25 , wherein said first metallic layer comprises at least one member selected from the group consisting of gold, platinum, palladium and iridium, said insulating substrate is a polymer, and said first metallic layer is in contact with said insulating substrate.
Claim 30
Dependent Claim 42 words
A method of making a sensor strip, comprising: forming an electrode set ribbon by the method of claim 25 ; and cutting said ribbon into a plurality of strips; wherein each of said strips comprises at least one of said electrode sets.
Claim 31
Dependent Claim 18 words
The method of claim 27 , further comprising applying a dielectric on a portion of said metallic layer.
Claim 32
Dependent Claim 18 words
The method of claim 28 , further comprising applying a reagent on a portion of said electrode set.

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