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US6465334B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Enhanced electroless deposition of dielectric precursor materials for use in in-laid gate MOS transistors

Assignee: GlobalFoundries US Inc
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Filing: 2000-10-05
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Granted: 2002-10-15
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Expires: 2020-10-05
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Abstract

Abstract High quality dielectric layers, e.g., high-k dielectric layers comprised of at least one refractory or lanthanum series transition metal oxide or silicate, for use as gate insulator layers in in-laid metal gate MOS transistors and CMOS devices, are fabricated by forming an ultra-thin catalytic metal layer, e.g., a monolayer thick layer of Pd or Pd, on a Si-based semiconductor substrate, electrolessly plating on the catalytic layer comprising at least one refractory or lanthanum series transition metal or metal-based dielectric precursor layer, such as of Zr and/or Hf, and then reacting the precursor layer with oxygen or with oxygen and the semiconductor substrate to form the at least one high-k metal oxide or silicate. The inventive methodology prevents, or at least substantially reduces, oxygen access to the substrate surface during at least the initial stage(s) of formation of the gate insulator layer, thereby minimizing deleterious formation of oxygen-induced surface states at the semiconductor substrate/gate insulator interface.

Inventors

  • 👤 Matthew S. Buynoski
  • 👤 Paul R. Besser
  • 👤 Paul L. King
  • 👤 Eric N. Paton
  • 👤 Qi Xiang

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 07:36
CPC Classifications
H; H10; H10D; H10D64/00; H10D64/60; H10D64/66; H10D64/68; H10D64/691; H10D30/00; H10D30/01; H10D30/021; H10D30/0223; H10D30/0225; H10D64/01; H10D64/013; H10D64/01302; H10D64/01332; H10D64/01336; H10D64/01342; H10D64/017; H10D64/018; H10P; H10P14/00; H10P14/40; H10P14/46; H10P14/60; H10P14/63; H10P14/6302; H10P14/6304; H10P14/6314; H10P14/6324

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 197 words
A method of forming a semiconductor device comprising at least one MOS transistor, comprising the sequential steps of: (a) providing a semiconductor substrate including at least a region of a first conductivity type and having a surface; (b) forming in said region of first conductivity type a pair of spaced-apart source and drain regions of a second, opposite conductivity type, said pair of spaced-apart source and drain regions extending to said substrate surface and including a pair of opposed, facing edges with a space therebetween; (c) forming a layer of an insulative material extending over said substrate surface; (d) exposing a portion of said substrate surface including said pair of facing edges of said pair of spaced-apart source and drain regions and said space therebetween; (e) forming an ultra-thin catalytic layer comprising at least one metal on said exposed portion of said substrate surface; (f) forming a layer of a gate insulator precursor material on said catalytic layer by electroless plating; (g) converting said layer of electrolessly-plated gate insulator precursor material into a layer of a gate insulator material; and (h) forming an electrically conductive gate electrode material in contact with said layer of gate insulator material.
Claim 2
Independent Claim 197 words
A method of forming a semiconductor device comprising at least one MOS transistor, comprising the sequential steps of: (a) providing a semiconductor substrate including at least a region of a first conductivity type and having a surface; (b) forming in said region of first conductivity type a pair of spaced-apart source and drain regions of a second, opposite conductivity type, said pair of spaced-apart source and drain regions extending to said substrate surface and including a pair of opposed, facing edges with a space therebetween; (c) forming a layer of an insulative material extending over said substrate surface; (d) exposing a portion of said substrate surface including said pair of facing edges of said pair of spaced-apart source and drain regions and said space therebetween; (e) forming an ultra-thin catalytic layer comprising at least one metal on said exposed portion of said substrate surface; (f) forming a layer of a gate insulator precursor material on said catalytic layer by electroless plating; (g) converting said layer of electrolessly-plated gate insulator precursor material into a layer of a gate insulator material; and (h) forming an electrically conductive gate electrode material in contact with said layer of gate insulator material.
Claim 3
Dependent Claim 42 words
The method as in claim 1 , wherein: step (e) comprises forming an about one monolayer thick catalytic layer comprising at least one noble metal selected from the group consisting of platinum (Pt), palladium (Pd), rhodium (Rh), gold (Au), and silver (Ag).
Claim 4
Dependent Claim 36 words
The method as in claim 2 , wherein: step (e) comprises forming said catalytic layer by a process selected from the group consisting of electroless plating, ion plating, ion implantation, and low sheath voltage plasma deposition.
Claim 5
Dependent Claim 48 words
The method as in claim 1 , wherein: step (f) comprises electrolessly plating at least one metal layer comprising at least one refractory or lanthanum series transition metal selected from the group consisting of Zr, Hf, La, Lu, Eu, Pr, Nd, Gd, Dy, and, alloys and mixtures thereof.
Claim 6
Dependent Claim 33 words
The method as in claim 1 , wherein: step (g) comprises converting said layer of gate insulator precursor material into a layer of a gate insulator material by reaction with at least oxygen.
Claim 7
Dependent Claim 42 words
The method as in claim 5 , wherein: step (g) comprises reacting said layer of gate insulator precursor material with oxygen to form a layer of a high-k gate insulator material comprising at least one refractory or lanthanum series transition metal oxide.
Claim 8
Dependent Claim 20 words
The method as in claim 6 , wherein: step (g) comprises electrolytically anodizing said layer of gate insulator precursor material.
Claim 9
Dependent Claim 35 words
The method as in claim 6 , wherein: step (g) comprises forming at least one refractory metal oxide selected from the group consisting of zirconium oxide (ZrO 2 ) and hafnium oxide (HfO 2 ).
Claim 10
Dependent Claim 46 words
The method as in claim 5 , wherein: step (g) comprises reacting said layer of gate Insulator precursor material with oxygen and said semiconductor substrate to form a layer of a high-k gate insulator material comprising at least one refractory or lanthanum series transition metal silicate.
Claim 11
Dependent Claim 20 words
The method as in claim 9 , wherein: step (g) comprises thermally oxidizing said layer of gate insulator precursor material.
Claim 12
Dependent Claim 35 words
The method as in claim 9 , wherein: step (g) comprises forming at least one refractory metal silicate selected from the group consisting of zirconium silicate (ZrSiO 4 ) and hafnium silicate (HfSiO 4 ).
Claim 13
Dependent Claim 31 words
The method as in claim 1 , wherein: step (h) comprises forming a blanket layer of an electrically conductive material selected from the group consisting of metals, metal compounds, and semiconductors.
Claim 14
Dependent Claim 39 words
The method as in claim 12 , further comprising the sequential steps of: (i) planarizing said blanket layer of electrically conductive material; and (j) forming electrical contacts to each of said source and drain regions and said gate electrode.
Claim 15
Dependent Claim 40 words
The method as in claim 1 , wherein: step (a) comprises providing a semiconductor substrate comprising a material selected from the group consisting of silicon (Si), germanium (Ge), gallium arsenide (GaAs), silicon-germanium (Si-Ge), silicon-on-insulator (SOI), and epitaxial semiconductor layer-on-substrate materials.
Claim 16
Dependent Claim 84 words
The method as in claim 1 , wherein: step (a) comprises providing a silicon substrate; and step (b) comprises selectively forming a pair of spaced-apart metal silicide layers on respective spaced-apart portions of said substrate surface, introducing a dopant of said second, opposite conductivity type into said pair of spaced-apart metal silicide layers, and forming said pair of spaced-apart source and drain regions by out-diffusion of said dopant of second, opposite conductivity type from said pair of spaced-apart metal silicide layers into said substrate.
Claim 17
Dependent Claim 36 words
The method as in claim 15 , wherein: step (d) comprises forming an opening extending through said layer of insulative material to form said exposed portion of said substrate surface at the bottom of said opening.
Claim 18
Dependent Claim 63 words
The method as in claim 1 , wherein: step (b) comprises forming a temporary gate electrode structure on a portion of said substrate surface, and implanting dopant ions of said second, opposite conductivity type into said substrate surface to form said pair of spaced-apart source and drain regions, said temporary gate electrode forming at least part of an implantation mask during said implanting.
Claim 19
Dependent Claim 67 words
The method as in claim 17 , wherein: step (c) comprises forming a blanket layer of an insulative material extending over said temporary gate electrode structure and said substrate, followed by planarization processing of said blanket layer to remove at least the portion thereof overlying said temporary gate electrode structure; and step (d) comprises removing said temporary gate electrode structure to form said exposed substrate surface portion.

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3.5 Years (Year 4) 2005-10-14 2006-04-15 2006-10-15 $2000.00 Window Closed / Lapsed
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