Claims Analysis
Total Claims: 19
Claim 1
Independent Claim
197 words
A method of forming a semiconductor device comprising at least one MOS transistor, comprising the sequential steps of: (a) providing a semiconductor substrate including at least a region of a first conductivity type and having a surface; (b) forming in said region of first conductivity type a pair of spaced-apart source and drain regions of a second, opposite conductivity type, said pair of spaced-apart source and drain regions extending to said substrate surface and including a pair of opposed, facing edges with a space therebetween; (c) forming a layer of an insulative material extending over said substrate surface; (d) exposing a portion of said substrate surface including said pair of facing edges of said pair of spaced-apart source and drain regions and said space therebetween; (e) forming an ultra-thin catalytic layer comprising at least one metal on said exposed portion of said substrate surface; (f) forming a layer of a gate insulator precursor material on said catalytic layer by electroless plating; (g) converting said layer of electrolessly-plated gate insulator precursor material into a layer of a gate insulator material; and (h) forming an electrically conductive gate electrode material in contact with said layer of gate insulator material.
Claim 2
Independent Claim
197 words
A method of forming a semiconductor device comprising at least one MOS transistor, comprising the sequential steps of: (a) providing a semiconductor substrate including at least a region of a first conductivity type and having a surface; (b) forming in said region of first conductivity type a pair of spaced-apart source and drain regions of a second, opposite conductivity type, said pair of spaced-apart source and drain regions extending to said substrate surface and including a pair of opposed, facing edges with a space therebetween; (c) forming a layer of an insulative material extending over said substrate surface; (d) exposing a portion of said substrate surface including said pair of facing edges of said pair of spaced-apart source and drain regions and said space therebetween; (e) forming an ultra-thin catalytic layer comprising at least one metal on said exposed portion of said substrate surface; (f) forming a layer of a gate insulator precursor material on said catalytic layer by electroless plating; (g) converting said layer of electrolessly-plated gate insulator precursor material into a layer of a gate insulator material; and (h) forming an electrically conductive gate electrode material in contact with said layer of gate insulator material.
Claim 3
Dependent Claim
42 words
The method as in claim 1 , wherein: step (e) comprises forming an about one monolayer thick catalytic layer comprising at least one noble metal selected from the group consisting of platinum (Pt), palladium (Pd), rhodium (Rh), gold (Au), and silver (Ag).
Claim 4
Dependent Claim
36 words
The method as in claim 2 , wherein: step (e) comprises forming said catalytic layer by a process selected from the group consisting of electroless plating, ion plating, ion implantation, and low sheath voltage plasma deposition.
Claim 5
Dependent Claim
48 words
The method as in claim 1 , wherein: step (f) comprises electrolessly plating at least one metal layer comprising at least one refractory or lanthanum series transition metal selected from the group consisting of Zr, Hf, La, Lu, Eu, Pr, Nd, Gd, Dy, and, alloys and mixtures thereof.
Claim 6
Dependent Claim
33 words
The method as in claim 1 , wherein: step (g) comprises converting said layer of gate insulator precursor material into a layer of a gate insulator material by reaction with at least oxygen.
Claim 7
Dependent Claim
42 words
The method as in claim 5 , wherein: step (g) comprises reacting said layer of gate insulator precursor material with oxygen to form a layer of a high-k gate insulator material comprising at least one refractory or lanthanum series transition metal oxide.
Claim 8
Dependent Claim
20 words
The method as in claim 6 , wherein: step (g) comprises electrolytically anodizing said layer of gate insulator precursor material.
Claim 9
Dependent Claim
35 words
The method as in claim 6 , wherein: step (g) comprises forming at least one refractory metal oxide selected from the group consisting of zirconium oxide (ZrO 2 ) and hafnium oxide (HfO 2 ).
Claim 10
Dependent Claim
46 words
The method as in claim 5 , wherein: step (g) comprises reacting said layer of gate Insulator precursor material with oxygen and said semiconductor substrate to form a layer of a high-k gate insulator material comprising at least one refractory or lanthanum series transition metal silicate.
Claim 11
Dependent Claim
20 words
The method as in claim 9 , wherein: step (g) comprises thermally oxidizing said layer of gate insulator precursor material.
Claim 12
Dependent Claim
35 words
The method as in claim 9 , wherein: step (g) comprises forming at least one refractory metal silicate selected from the group consisting of zirconium silicate (ZrSiO 4 ) and hafnium silicate (HfSiO 4 ).
Claim 13
Dependent Claim
31 words
The method as in claim 1 , wherein: step (h) comprises forming a blanket layer of an electrically conductive material selected from the group consisting of metals, metal compounds, and semiconductors.
Claim 14
Dependent Claim
39 words
The method as in claim 12 , further comprising the sequential steps of: (i) planarizing said blanket layer of electrically conductive material; and (j) forming electrical contacts to each of said source and drain regions and said gate electrode.
Claim 15
Dependent Claim
40 words
The method as in claim 1 , wherein: step (a) comprises providing a semiconductor substrate comprising a material selected from the group consisting of silicon (Si), germanium (Ge), gallium arsenide (GaAs), silicon-germanium (Si-Ge), silicon-on-insulator (SOI), and epitaxial semiconductor layer-on-substrate materials.
Claim 16
Dependent Claim
84 words
The method as in claim 1 , wherein: step (a) comprises providing a silicon substrate; and step (b) comprises selectively forming a pair of spaced-apart metal silicide layers on respective spaced-apart portions of said substrate surface, introducing a dopant of said second, opposite conductivity type into said pair of spaced-apart metal silicide layers, and forming said pair of spaced-apart source and drain regions by out-diffusion of said dopant of second, opposite conductivity type from said pair of spaced-apart metal silicide layers into said substrate.
Claim 17
Dependent Claim
36 words
The method as in claim 15 , wherein: step (d) comprises forming an opening extending through said layer of insulative material to form said exposed portion of said substrate surface at the bottom of said opening.
Claim 18
Dependent Claim
63 words
The method as in claim 1 , wherein: step (b) comprises forming a temporary gate electrode structure on a portion of said substrate surface, and implanting dopant ions of said second, opposite conductivity type into said substrate surface to form said pair of spaced-apart source and drain regions, said temporary gate electrode forming at least part of an implantation mask during said implanting.
Claim 19
Dependent Claim
67 words
The method as in claim 17 , wherein: step (c) comprises forming a blanket layer of an insulative material extending over said temporary gate electrode structure and said substrate, followed by planarization processing of said blanket layer to remove at least the portion thereof overlying said temporary gate electrode structure; and step (d) comprises removing said temporary gate electrode structure to form said exposed substrate surface portion.