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Laser system and method for selectively trimming films

Assignee: Electro Scientific Industries Inc
•
Filing: 1994-11-22
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Granted: 1996-10-29
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Expires: 2014-11-22
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Abstract

Abstract A laser system and processing method exploits the absorption contrast between the materials from which a film and an underlying substrate (26) are made to effectively remove the film from the substrate. Laser output in a wavelength range of 1.2 to 3 μm optimizes the absorption contrast between many resistive or conductive film materials (e.g., metals, metal alloys, polysilicon, polycides, or disilicides) and integrated circuit substrates (e.g., silicon, gallium arsenide, or other semi-conductors) and permits the use of laser output in a wider range of energy or power levels and pulse widths, without risking damage to the substrates or adjacent circuit structures. Existing film processing laser systems can be readily modified to operate in the 1.2 to 3 μm range. The laser system and processing method also exploit a wavelength range in which devices, including any semiconductor material-based devices affected by conventional laser wavelengths and devices having light-sensitive or photo-electronic portions integrated into their circuits, can be effectively functionally trimmed without inducing malfunctions or function shifts in the processed devices, thus allowing faster functional laser processing, easing geometric restrictions on circuit design, and facilitating production of denser and smaller devices.

Inventors

  • 👤 Yunlong Sun
  • 👤 Ed Swenson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 15:56
CPC Classifications
B; B23; B23K; B23K26/00; B23K26/02; B23K26/06; B23K26/064; B23K26/0643; B23K26/351; B23K26/36; B23K26/361; B23K26/40; H; H10; H10W; H10W20/00; H10W20/01; H10W20/031; H10W20/067; H10W20/068; B23K2101/00; B23K2101/34; B23K2103/00; B23K2103/08; B23K2103/10; B23K2103/12; B23K2103/14; B23K2103/16; B23K2103/166; B23K2103/172; B23K2103/18; B23K2103/26; B23K2103/50; H01; H01S; H01S3/00; H01S3/02; H01S3/025; H01S3/04; H01S3/0401; H01S3/09; H01S3/091; H01S3/094; H01S3/0941; H01S3/09415; H01S3/10; H01S3/11; H01S3/1123; H01S3/14; H01S3/16; H01S3/1601; H01S3/1603; H01S3/1611; H01S3/163; H01S3/1645; H01S3/1653; Y; Y10; Y10S; Y10S438/00; Y10S438/94

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 110 words
A method for laser trimming a multilayer, multimaterial structure that includes light sensitive target material and a substrate having respective first and second wavelength-sensitive light absorption characteristics, the first and second absorption characteristics provide a contrast in light absorption for different wavelengths of light, comprising: generating laser output at a predetermined wavelength in a range of about 1.2 to 3 μm; and directing the laser output to illuminate the target material, the predetermined wavelength having a value that represents a sufficiently large absorption contrast between the target material and the substrate to change a physical property of the target material but leave substantially unchanged the physical property of the substrate.
Claim 2
Independent Claim 110 words
A method for laser trimming a multilayer, multimaterial structure that includes light sensitive target material and a substrate having respective first and second wavelength-sensitive light absorption characteristics, the first and second absorption characteristics provide a contrast in light absorption for different wavelengths of light, comprising: generating laser output at a predetermined wavelength in a range of about 1.2 to 3 μm; and directing the laser output to illuminate the target material, the predetermined wavelength having a value that represents a sufficiently large absorption contrast between the target material and the substrate to change a physical property of the target material but leave substantially unchanged the physical property of the substrate.
Claim 3
Dependent Claim 22 words
The method of claim 1 in which the laser output has an energy that exceeds a processing threshold of the target material.
Claim 4
Dependent Claim 17 words
The method of claim 1 in which the substrate comprises silicon, gallium arsenide, or other semiconductor materials.
Claim 5
Dependent Claim 33 words
The method of claim 1 in which the target material is selected from aluminum, titanium, nickel, copper, tungsten, platinum, gold, nickel chromide, tantalum nitride, titanium nitride, cesium silicide, doped polysilicon, disilicide, or policide.
Claim 6
Dependent Claim 21 words
The method of claim 1 in which the laser output is generated by a Q-switched, diode-pumped or arc lamp-pumped, solid-state laser.
Claim 7
Dependent Claim 24 words
The method of claim 1 in which the structure forms part of a device comprising a silicon, gallium arsenide, or other semiconductor material substrate.
Claim 8
Dependent Claim 16 words
The method of claim 6 in which the device comprises semiconductor material based structures or circuitry.
Claim 9
Dependent Claim 38 words
The method of claim 7 in which the laser output has an energy that exceeds a processing threshold of the target material without generating excessive carriers within the structure or causing malfunction of semiconductor material based adjacent structures.
Claim 10
Dependent Claim 115 words
A laser system for selectively processing a film target structure of a multilayer, multimaterial device including a substrate, the target structure and substrate having wavelength-sensitive properties, comprising: a pumping source; and a lasant positioned in a resonator cavity adapted to be pumped by the pumping source to provide a laser output in a wavelength range of about 1.2 to 3 μm, the laser output having a spatial spot size, power, and wavelength selected to exploit differences in the wavelength-sensitive properties of the target structure and the substrate such that the target structure within the spatial spot size is effectively processed and the substrate within the spatial spot size is relatively undamaged by the laser output.
Claim 11
Dependent Claim 115 words
A laser system for selectively processing a film target structure of a multilayer, multimaterial device including a substrate, the target structure and substrate having wavelength-sensitive properties, comprising: a pumping source; and a lasant positioned in a resonator cavity adapted to be pumped by the pumping source to provide a laser output in a wavelength range of about 1.2 to 3 μm, the laser output having a spatial spot size, power, and wavelength selected to exploit differences in the wavelength-sensitive properties of the target structure and the substrate such that the target structure within the spatial spot size is effectively processed and the substrate within the spatial spot size is relatively undamaged by the laser output.
Claim 12
Dependent Claim 31 words
The laser system of claim 9 in which the device comprises semiconductor material based circuitry and the wavelength of the laser output is in about the 1.2 to 3 μm range.
Claim 13
Dependent Claim 17 words
The laser system of claim 9 in which the substrate comprises silicon, gallium arsenide, or other semiconductors.
Claim 14
Dependent Claim 39 words
The laser system of claim 9 in which the laser beam energy is in excess of that which is required to process the structure without exciting excessive carriers in the substrate or causing malfunction of semiconductor material based portions.
Claim 15
Dependent Claim 23 words
The laser system of claim 9 in which the laser output has an energy that exceeds a processing threshold of the target material.
Claim 16
Dependent Claim 16 words
The laser system of claim 9 further comprising a Q-switched, diode-pumped or arc-lamp pumped, solid-state laser.
Claim 17
Dependent Claim 58 words
The laser system of claim 9 in which the lasant is selected from the group of Nd:YAG, Nd:YLF, Nd:YAP, and Nd:YVO 4 and in which the resonator cavity employs resonator mirrors that are highly transmissive to a conventional wavelength of the lasant but have desired reflectivity at a wavelength within a wavelength range of 1.2 to 3 μm.
Claim 18
Dependent Claim 46 words
The laser system of claim 9 in which the lasant comprises YAG doped with holmium or erbium, or codoped with chromium, thulium, and holmium, and the resonator cavity is adapted to generate laser output at a wavelength within a wavelength range of 1.2 to 3 μm.
Claim 19
Independent Claim 56 words
A method for employing a laser system to process a film structure formed on a silicon, gallium arsenide, or other semiconductor substrate, comprising: generating laser output in a wavelength range of about 1.2 to 3 μm; and directing the laser output at the film structure such that it is effectively processed but the substrate is relatively-undamaged.
Claim 20
Independent Claim 56 words
A method for employing a laser system to process a film structure formed on a silicon, gallium arsenide, or other semiconductor substrate, comprising: generating laser output in a wavelength range of about 1.2 to 3 μm; and directing the laser output at the film structure such that it is effectively processed but the substrate is relatively-undamaged.
Claim 21
Dependent Claim 28 words
The method of claim 17 in which the film structure comprises multiple layers and the laser output comprises energy that exceeds a processing threshold of the film structure.
Claim 22
Dependent Claim 37 words
The method of claim 17, further comprising: activating the device prior to the step of directing; and testing the device to determine whether the structure requires an additional trim to satisfy a predetermined parameter of the device.
Claim 23
Dependent Claim 16 words
The method of claim 19 in which the steps of directing and testing are almost concurrent.
Claim 24
Dependent Claim 20 words
The method of claim 19 in which virtually no settling time is required between the steps of directing and testing.
Claim 25
Dependent Claim 30 words
The method of claim 19 in which the device includes adjacent structures having a semiconductor material based substrate or semiconductor material based elements that affect the parameter of the device.
Claim 26
Dependent Claim 29 words
The method of claim 19 in which the structure is repeatedly trimmed until it has a predetermined electronic value such that it satisfies the predetermined parameter of the device.
Claim 27
Dependent Claim 19 words
The method of claim 19 in which the structure is repeatedly trimmed until the device satisfies a predetermined function.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-10-29 2000-04-29 2000-10-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-10-29 2004-04-29 2004-10-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-10-29 2008-04-29 2008-10-29 $7700.00 Window Closed / Lapsed

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