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US5427987A Expired / Lapsed US ⏱️ 0.0 years remaining

Group IVB boride based cutting tools for machining group IVB based materials

Assignee: Kennametal Inc
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Filing: 1993-05-10
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Granted: 1995-06-27
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Expires: 2013-05-10
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Abstract

Abstract A densified titanium diboride based ceramic composition is provided having W and Co therein and a fine grain size. The composition has particular usefulness as a cutting tool for the machining of titanium based alloys at high speeds.

Inventors

  • 👤 Pankai K. Mehrotra
  • 👤 Deepak P. Ahuja
  • 👤 Holly S. Brooks

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 08:23
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/515; C04B35/58; C04B35/5805; C04B35/58064; C04B35/58071; B; B24; B24D; B24D3/00; B24D3/02; B24D3/04; B24D3/06; B24D3/34; B24D3/342; C04B35/58078; C04B35/622; C04B35/64; C04B35/645; Y; Y10; Y10S; Y10S264/00; Y10S264/36

Claims Analysis

Total Claims: 29
Claim 1
Independent Claim 79 words
A metalcutting tool for the chip forming machining of a group IVB metallic material comprising: a rake face over which said chips will flow during said machining of said group IVB metallic material; a flank face and a cutting edge, for cutting into said group IVB metallic material at high speeds, formed at a juncture of said rake and said flank face; wherein said metal cutting tool has a ceramic composition consisting essentially of a Group IVB boride phase.
Claim 2
Dependent Claim 79 words
A metalcutting tool for the chip forming machining of a group IVB metallic material comprising: a rake face over which said chips will flow during said machining of said group IVB metallic material; a flank face and a cutting edge, for cutting into said group IVB metallic material at high speeds, formed at a juncture of said rake and said flank face; wherein said metal cutting tool has a ceramic composition consisting essentially of a Group IVB boride phase.
Claim 3
Dependent Claim 20 words
The metalcutting tool according to claim 1 wherein the composition has an average grain size of 8 μm or less.
Claim 4
Dependent Claim 18 words
The metalcutting tool according to claim 1 wherein the Group IVB boride phase is a titanium boride phase.
Claim 5
Dependent Claim 18 words
The metalcutting tool according to claim 2 wherein the Group IVB boride phase is a titanium boride phase.
Claim 6
Dependent Claim 91 words
A cutting tool comprising: a rake face; a flank face; and a cutting edge formed at a juncture of said rake face and said flank face; wherein said cutting tool is characterized by: a microstructure consisting essentially of phases having a TiB 2 crystal structure; and wherein said phases include phases containing tungsten at differing concentration levels; a density of at least 97% of theoretical density; a hardness of 94.3 to 96.5 Rockwell A at room temperature; and wherein said microstructure has an average grain size of 8 μm or less.
Claim 7
Dependent Claim 91 words
A cutting tool comprising: a rake face; a flank face; and a cutting edge formed at a juncture of said rake face and said flank face; wherein said cutting tool is characterized by: a microstructure consisting essentially of phases having a TiB 2 crystal structure; and wherein said phases include phases containing tungsten at differing concentration levels; a density of at least 97% of theoretical density; a hardness of 94.3 to 96.5 Rockwell A at room temperature; and wherein said microstructure has an average grain size of 8 μm or less.
Claim 8
Dependent Claim 21 words
The metalcutting tool according to claim 1 wherein said ceramic composition is made from at least 75 weight percent titanium diboride.
Claim 9
Dependent Claim 21 words
The metalcutting tool according to claim 2 wherein said ceramic composition is made from at least 75 weight percent titanium diboride.
Claim 10
Dependent Claim 21 words
The metalcutting tool according to claim 1 wherein said ceramic composition is made from at least 85 weight percent titanium diboride.
Claim 11
Dependent Claim 21 words
The metalcutting tool according to claim 2 wherein said ceramic composition is made from at least 85 weight percent titanium diboride.
Claim 12
Dependent Claim 21 words
The metalcutting tool according to claim 1 wherein said ceramic composition is made from at least 90 weight percent titanium diboride.
Claim 13
Dependent Claim 21 words
The metalcutting tool according to claim 2 wherein said ceramic composition is made from at least 90 weight percent titanium diboride.
Claim 14
Dependent Claim 20 words
The metalcutting tool according to claim 1 wherein said composition has an average grain size of 6 μm or less.
Claim 15
Dependent Claim 20 words
The metalcutting tool according to claim 1 wherein said composition has an average grain size of 4 μm or less.
Claim 16
Dependent Claim 20 words
The metalcutting tool according to claim 6 wherein said composition has an average grain size of 6 μm or less.
Claim 17
Dependent Claim 20 words
The metalcutting tool according to claim 8 wherein said composition has an average grain size of 6 μm or less.
Claim 18
Dependent Claim 20 words
The metalcutting tool according to claim 10 wherein said composition has an average grain size of 6 μm or less.
Claim 19
Dependent Claim 23 words
The metalcutting tool according to claim 6 wherein said composition has a density of at least 98 percent of the theoretical calculated density.
Claim 20
Dependent Claim 23 words
The metalcutting tool according to claim 8 wherein said composition has a density of at least 98 percent of the theoretical calculated density.
Claim 21
Dependent Claim 23 words
The metalcutting tool according to claim 10 wherein said composition has a density of at least 98 percent of the theoretical calculated density.
Claim 22
Dependent Claim 23 words
The metalcutting tool according to claim 12 wherein said composition has a density of at least 98 percent of the theoretical calculated density.
Claim 23
Dependent Claim 23 words
The metalcutting tool according to claim 14 wherein said composition has a density of at least 98 percent of the theoretical calculated density.
Claim 24
Dependent Claim 23 words
The metalcutting tool according to claim 15 wherein said composition has a density of at least 98 percent of the theoretical calculated density.
Claim 25
Dependent Claim 23 words
The metalcutting tool according to claim 16 wherein said composition has a density of at least 98 percent of the theoretical calculated density.
Claim 26
Dependent Claim 15 words
The cutting tool according to claim 5 wherein said density is at least 98 percent.
Claim 27
Dependent Claim 20 words
The cutting tool according to claim 24 wherein said microstructure is made from at least 75 weight percent titanium diboride.
Claim 28
Dependent Claim 20 words
The cutting tool according to claim 24 wherein said microstructure is made from at least 85 weight percent titanium diboride.
Claim 29
Dependent Claim 20 words
The cutting tool according to claim 24 wherein said microstructure is made from at least 90 weight percent titanium diboride.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-06-26 1998-12-26 1999-06-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-06-26 2002-12-26 2003-06-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-06-26 2006-12-26 2007-06-27 $7700.00 Window Closed / Lapsed

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