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Method for making cusp-free anti-fuse structures

Assignee: NXP BV
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Filing: 1993-01-29
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Granted: 1994-07-12
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Expires: 2013-01-29
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Abstract

Abstract A method for making an anti-fuse structure characterized by the steps of forming a conductive base layer; forming an anti-fuse layer over the base layer; patterning the anti-fuse layer to form an anti-fuse island; forming an insulating layer over the anti-fuse island; forming a via hole through the insulating layer to the anti-fuse island; forming a conductive connection layer over the insulating layer and within the via hole; and patterning the conductive connection layer to form a conductive contact to the anti-fuse island. Preferably, the anti-fuse island comprises amorphous silicon which can optionally be covered with a thin layer of a titanium-tungsten alloy.

Inventors

  • 👤 William J. Boardman
  • 👤 David P. Chan
  • 👤 Kuang-Yeh Chang
  • 👤 Calvin T. Gabriel
  • 👤 Vivek Jain
  • 👤 Subhash R. Nariani

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 19:07
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/40; H10W20/49; H10W20/491; H10W20/01; H10W20/031; H10W20/064; H10W20/065

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 174 words
A method for making an anti-fuse structure, the method comprising the steps of: forming a conductive base layer having at least one substantially planar surface portion; forming an anti-fuse layer over at least said planar surface portion of said conductive base layer such that a lower surface portion of said anti-fuse layer that is in contact with said planar surface portion of said conductive base layer is also substantially planar; patterning said anti-fuse layer to form an anti-fuse island including said lower surface portion, such that said lower surface portion of said anti-fuse island contacts essentially only said substantially planar surface portion of said conductive base layer; forming an insulating layer over said anti-fuse island; forming a via hole through said insulating layer to said anti-fuse island; forming a conductive connection layer over said insulating layer and within said via hole; and patterning said conductive connection layer to form a conductive contact to said anti-fuse island through said via hole; whereby said anti-fuse island comprises a substantially cusp-free anti-fuse structure within said via hole.
Claim 2
Independent Claim 174 words
A method for making an anti-fuse structure, the method comprising the steps of: forming a conductive base layer having at least one substantially planar surface portion; forming an anti-fuse layer over at least said planar surface portion of said conductive base layer such that a lower surface portion of said anti-fuse layer that is in contact with said planar surface portion of said conductive base layer is also substantially planar; patterning said anti-fuse layer to form an anti-fuse island including said lower surface portion, such that said lower surface portion of said anti-fuse island contacts essentially only said substantially planar surface portion of said conductive base layer; forming an insulating layer over said anti-fuse island; forming a via hole through said insulating layer to said anti-fuse island; forming a conductive connection layer over said insulating layer and within said via hole; and patterning said conductive connection layer to form a conductive contact to said anti-fuse island through said via hole; whereby said anti-fuse island comprises a substantially cusp-free anti-fuse structure within said via hole.
Claim 3
Dependent Claim 44 words
A method for making an anti-fuse structure as recited in claim 1, further comprising the step of forming a conductive protective layer over said anti-fuse layer prior to patterning said anti-fuse layer, whereby said conductive protective layer forms a part of said anti-fuse island.
Claim 4
Dependent Claim 31 words
A method for making an anti-fuse structure as recited in claim 2, further comprising the step of patterning said conductive protective layer and said anti-fuse layer to form said anti-fuse island.
Claim 5
Dependent Claim 24 words
A method for making an anti-fuse structure as recited in claim 3, further comprising the step of including amorphous silicon in said anti-fuse layer.
Claim 6
Dependent Claim 29 words
A method for making an anti-fuse structure as recited in claim 4, further comprising the step of including an alloy including titanium and tungsten in said conductive protective layer.
Claim 7
Dependent Claim 24 words
A method for making an anti-fuse structure as recited in claim 5, further comprising the step of including aluminum in said conductive base layer.
Claim 8
Dependent Claim 38 words
A method for making an anti-fuse structure as recited in claim 6, further comprising the step of including in said conductive connection layer a composite layer comprising a layer including aluminum and a layer including tungsten and titanium.
Claim 9
Dependent Claim 26 words
A method for making an anti-fuse structure as recited in claim 1, further comprising the step of patterning said base layer after patterning said anti-fuse layer.
Claim 10
Dependent Claim 32 words
A method for making an anti-fuse structure as recited in claim 1, wherein a plurality of anti-fuse islands, via holes, and conductive contacts are formed to provide a plurality of anti-fuse islands.
Claim 11
Dependent Claim 100 words
A method for making an anti-fuse structure as recited in claim 1, further comprising the step of providing as said conductive base layer a multilayer structure that comprises a first sub-layer that suppresses migration of atoms of a selected element across the first sub-layer, a second sub-layer that provides a low resistance path across the second sub-layer, and a third sub-layer that suppresses migration of atoms of a selected element across the third sub-layer, where the third sub-layer is positioned contiguous to said anti-fuse layer and said second sub-layer is positioned between and contiguous to the first and third sub-layers.
Claim 12
Dependent Claim 51 words
A method for making an anti-fuse structure as recited in claim 10, further comprising the steps of: including an alloy comprising titanium and tungsten in said first sub-layer; including an alloy comprising aluminum and copper in said second sub-layer; and including an alloy comprising titanium and tungsten in said third sub-layer.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-07-11 1998-01-10 1998-07-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-07-11 2002-01-10 2002-07-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-07-11 2006-01-10 2006-07-12 $7700.00 Window Closed / Lapsed

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