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US5246529A Expired / Lapsed US ⏱️ 0.0 years remaining

Plasma processing method

Assignee: Tokyo Electron Ltd
•
Filing: 1991-09-05
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Granted: 1993-09-21
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Expires: 2011-09-05
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Abstract

Abstract A workpiece is etched with a plasma. First, a chamber is provided in which a pair of electrodes are arranged parallel to each other at a distance. The electrodes define a plasma generation area therebetween. The workpiece is arranged in the chamber. The chamber is evacuated, and a desired plasma generation gas is introduced into the plasma generation area. Light having a wavelength of not more than 436 nm is radiated onto the gas in the plasma generation area for a predetermined period of time. Then, a high-frequency power is applied across the electrodes to generate a plasma from the plasma generation gas. The workpiece is etched with the generated plasma.

Inventors

  • 👤 Yoshio Fukasawa
  • 👤 Kenji Momose

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 08:46
CPC Classifications
H; H01; H01J; H01J37/00; H01J37/32; H01J37/32009; H10; H10P; H10P95/00; H01J37/32321

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 150 words
A method of etching a workpiece with a plasma, comprising the steps of: providing a chamber in which first and second electrodes are arranged parallel to each other at a distance, said first and second electrodes defining a plasma generation area therebetween; evacuating said chamber; introducing a desired plasma generation gas containing hydrogen bromide gas into said plasma generation area at a pressure of 1 Torr or less; radiating light for not more than 10 seconds having a spectral light having a wavelength of not more than 436 nm onto the gas in the plasma generation area for a predetermined period of time so as to precipitate generation of a plasma from the plasma generation gas; applying a high-frequency power across said first and second electrodes after the radiation of the light is initiated, thereby generating the plasma from the plasma generation gas; and etching the workpiece with the plasma.
Claim 2
Independent Claim 150 words
A method of etching a workpiece with a plasma, comprising the steps of: providing a chamber in which first and second electrodes are arranged parallel to each other at a distance, said first and second electrodes defining a plasma generation area therebetween; evacuating said chamber; introducing a desired plasma generation gas containing hydrogen bromide gas into said plasma generation area at a pressure of 1 Torr or less; radiating light for not more than 10 seconds having a spectral light having a wavelength of not more than 436 nm onto the gas in the plasma generation area for a predetermined period of time so as to precipitate generation of a plasma from the plasma generation gas; applying a high-frequency power across said first and second electrodes after the radiation of the light is initiated, thereby generating the plasma from the plasma generation gas; and etching the workpiece with the plasma.
Claim 3
Dependent Claim 16 words
The method according to claim 1, wherein said light is radiated from a low-pressure mercury lamp.
Claim 4
Dependent Claim 36 words
The method according to claim 1, wherein said high-frequency power is applied across said first and second electrodes after the radiation of said light, and said light is shut off after said generated plasma is stabilized.
Claim 5
Independent Claim 149 words
A method of processing a workpiece with a plasma, comprising the steps of: providing a chamber in which first and second electrodes are arranged parallel to each other at a distance, said first and second electrodes defining a plasma generation area therebetween; evacuating said chamber; introducing a desired plasma generation gas containing hydrogen bromide gas into said plasma generation area at a pressure of 1 Torr or less; radiating light for not more than 10 seconds having a spectral line having a wavelength of not more than 436 nm onto the gas in the plasma generation area for a predetermined period of time so as to precipitate generation of a plasma from the plasma generation gas; applying a high-frequency power across said first and second electrodes, after radiation of said light is initiated, thereby generating a plasma from the plasma generation gas; and processing the workpiece with said plasma.
Claim 6
Independent Claim 149 words
A method of processing a workpiece with a plasma, comprising the steps of: providing a chamber in which first and second electrodes are arranged parallel to each other at a distance, said first and second electrodes defining a plasma generation area therebetween; evacuating said chamber; introducing a desired plasma generation gas containing hydrogen bromide gas into said plasma generation area at a pressure of 1 Torr or less; radiating light for not more than 10 seconds having a spectral line having a wavelength of not more than 436 nm onto the gas in the plasma generation area for a predetermined period of time so as to precipitate generation of a plasma from the plasma generation gas; applying a high-frequency power across said first and second electrodes, after radiation of said light is initiated, thereby generating a plasma from the plasma generation gas; and processing the workpiece with said plasma.
Claim 7
Dependent Claim 16 words
The method according to claim 4, wherein said light is radiated from a low-pressure mercury lamp.
Claim 8
Dependent Claim 14 words
The method according to claim 4, wherein said processing is etching of the workpiece.
Claim 9
Dependent Claim 34 words
The method according to claim 6, wherein said plasma generation gas further contains at least one gas selected from the group consisting of hydrogen chloride gas, oxygen gas, chlorine gas, and sulfur hexafluoride gas.
Claim 10
Dependent Claim 15 words
The method according to claim 6, wherein said plasma generation gas is diluted with helium.
Claim 11
Dependent Claim 24 words
The method according to claim 6, wherein said workpiece comprises a semiconductor wafer having a polysilicon or silicon nitride film on a surface thereof.
Claim 12
Dependent Claim 27 words
The method according to claim 6, wherein said workpiece comprises a semiconductor wafer having a tungsten silicide/polysilicon or a molybdenum silicide/polysilicon laminate film on a surface thereof.
Claim 13
Dependent Claim 19 words
The method according to claim 4, wherein said high-frequency power falls within a range of 50 to 500 W.
Claim 14
Independent Claim 172 words
A method of processing a workpiece with a plasma, comprising the steps of: providing a chamber in which upper and lower electrodes are arranged parallel to each other with a gap therebetween, said upper and lower electrodes defining a plasma generation area therebetween, with a workpiece being disposed in said plasma generation area; and evacuating said chamber; introducing a desired plasma generation gas into said plasma generation area at a pressure of 1 Torr or less; applying a high-frequency power across said upper and lower electrodes, to thereby generate the plasma from said plasma generation gas; radiating light having a spectral line having a wavelength of not more than 436 nm parallel to said upper electrode and workpiece to said plasma generation gas in said plasma generation area, so that said plasma generation gas is irradiated with said light at least at the time of the application of said high-frequency power so as to precipitate the generation of said plasma from said plasma generation gas; and processing the workpiece with said plasma.
Claim 15
Independent Claim 172 words
A method of processing a workpiece with a plasma, comprising the steps of: providing a chamber in which upper and lower electrodes are arranged parallel to each other with a gap therebetween, said upper and lower electrodes defining a plasma generation area therebetween, with a workpiece being disposed in said plasma generation area; and evacuating said chamber; introducing a desired plasma generation gas into said plasma generation area at a pressure of 1 Torr or less; applying a high-frequency power across said upper and lower electrodes, to thereby generate the plasma from said plasma generation gas; radiating light having a spectral line having a wavelength of not more than 436 nm parallel to said upper electrode and workpiece to said plasma generation gas in said plasma generation area, so that said plasma generation gas is irradiated with said light at least at the time of the application of said high-frequency power so as to precipitate the generation of said plasma from said plasma generation gas; and processing the workpiece with said plasma.
Claim 16
Dependent Claim 11 words
The method according to claim 12, wherein said processing comprises etching.
Claim 17
Dependent Claim 27 words
The method according to claim 13, wherein said workpiece comprises a semiconductor wafer having a tungsten silicide/polysilicon or a molybdenum silicide/polysilicon laminate film on a surface thereof.
Claim 18
Dependent Claim 24 words
The method according to claim 13, wherein said workpiece comprises a semiconductor wafer having a polysilicon or silicon nitride film on a surface thereof.
Claim 19
Dependent Claim 20 words
The method according to claim 12, wherein said gap between said upper and lower electrodes is 1 cm or less.
Claim 20
Dependent Claim 19 words
The method according to claim 12, wherein said high-frequency power falls within a range of 50 to 500 W.
Claim 21
Dependent Claim 15 words
The method according to claim 12, wherein said plasma generation gas comprises hydrogen bromide gas.
Claim 22
Dependent Claim 34 words
The method according to claim 18, wherein said plasma generation gas further contains at least one gas selected from the group consisting of hydrogen chloride gas, oxygen gas, chlorine gas and sulfur hexafluoride gas.
Claim 23
Dependent Claim 20 words
The method according to claim 12, wherein said radiation of said light is ceased after the generated plasma is stabilized.
Claim 24
Dependent Claim 24 words
The method according to claim 12, wherein said light is radiated for not more than 10 seconds from the application of said high-frequency power.
Claim 25
Dependent Claim 25 words
The method according to claim 12, further comprising applying magnetic field to said plasma generation area during the plasma generation from said plasma generation gas.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-09-20 1997-03-22 1997-09-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-09-20 2001-03-22 2001-09-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-09-20 2005-03-22 2005-09-21 $7700.00 Window Closed / Lapsed

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