Patent US5986894A successfully refreshed from Google Patents.
← Back to Patent Explorer
US5986894A Expired / Lapsed US ⏱️ 0.0 years remaining

Microelectronic component carrier and method of its manufacture

Assignee: Pulse Electronics Inc
•
Filing: 1998-03-19
•
Granted: 1999-11-16
•
Expires: 2018-03-19
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A microelectronic component carrier package and method of its manufacture. A non-conducting component carrier having vertical risers and guide channels permits the rapid and accurate routing of microelectronic component leads with respect to the leadframe. Specially shaped perforations in the leadframe adjacent to and aligned with the guide channels receive the leads, strip away the necessary amount of insulation, and sever the leads to the proper length in one manufacturing process step. The leads are joined to the leadframe by an interference fit, conventional bonding technique (such as solder or thermal compression bonding), or other techniques. The perforations further provide for stress relief of the leads in the assembled package, and permit the joints between the leadframe and leads to reside outside of the package, thereby minimizing the overall volume of the package. The perforations may also be used as masks for laser energy used to strip insulation from the leads in the vicinity of the perforations.

Inventors

  • 👤 James D. Lint
  • 👤 Nanci Vogtli

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 06:53
CPC Classifications
H; H01; H01F; H01F41/00; H01F41/02; H01F41/04; H01F41/10; H01F17/00; H01F17/04; H01F17/06; H01F17/062; H01F27/00; H01F27/02; H01F27/027; H05; H05K; H05K3/00; H05K3/30; H05K3/301; H10; H10W; H10W78/00; H01F27/28; H01F27/29; H01F5/00; H01F5/04

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 68 words
A component carrier, said carrier comprising: a base for receiving one or more components; a plurality of guide channels located in proximity to said base, said guide channels configured to route one or more electrical leads; and a lead frame assembly having one or more receiving mechanisms for measuring and cutting the one or more electrical leads therein, said receiving mechanisms positioned in proximity to said guide channels.
Claim 2
Dependent Claim 68 words
A component carrier, said carrier comprising: a base for receiving one or more components; a plurality of guide channels located in proximity to said base, said guide channels configured to route one or more electrical leads; and a lead frame assembly having one or more receiving mechanisms for measuring and cutting the one or more electrical leads therein, said receiving mechanisms positioned in proximity to said guide channels.
Claim 3
Dependent Claim 22 words
The component carrier as defined in claim 1, wherein the one or more receiving mechanisms are perforations that are shaped as keyholes.
Claim 4
Dependent Claim 34 words
The component carrier as defined in claim 2, wherein circular portions of the keyhole perforations are positioned to be the most proximal part of the keyhole perforations with respect to an adjacent guide channel.
Claim 5
Dependent Claim 18 words
The component carrier as defined in claim 1, further comprising a component which is positioned on the base.
Claim 6
Dependent Claim 18 words
The component carrier as defined in claim 4, further comprising a plurality of leads connected to the component.
Claim 7
Dependent Claim 31 words
The component carrier as defined in claim 5, wherein at least one of the plurality of leads is connected to the lead frame assembly proximally to one of the receiving mechanisms.
Claim 8
Dependent Claim 25 words
The component carrier as defined in claim 5, wherein one of the plurality of leads is connected to the lead frame assembly by eutectic soldering.
Claim 9
Dependent Claim 24 words
The component carrier as defined in claim 5, wherein one of the plurality of leads is connected to the lead frame assembly by adhesives.
Claim 10
Dependent Claim 24 words
The component carrier as defined in claim 5, wherein one of the plurality of leads is connected to the lead frame by compression bonding.
Claim 11
Dependent Claim 17 words
The component carrier as defined in claim 1, wherein the component carrier is integrated into a computer.
Claim 12
Dependent Claim 17 words
The component carrier as defined in claim 1, wherein the carrier is integrated into a peripheral device.
Claim 13
Dependent Claim 19 words
The component carrier as defined in claim 1, wherein the component carrier is integrated into a printed circuit board.
Claim 14
Dependent Claim 22 words
The component carrier as defined in claim 1, further comprising lead alignment slots on the leadframe for positioning leads across the perforations.
Claim 15
Dependent Claim 15 words
The component carrier as defined in claim 1, wherein the base is made of polyethylene.
Claim 16
Dependent Claim 16 words
The component carrier as defined in claim 1, wherein the base is made of a fluorpolymer.
Claim 17
Dependent Claim 96 words
A component carrier, said carrier comprising: a base for receiving one or more components; a plurality of guide channels located in proximity to said base, said guide channels permitting the routing of one or more electrical leads therein; and a lead frame assembly having one or more keyhole shaped perforations therein, said perforations positioned in proximity to said guide channels wherein circular portions of the keyhole perforations are positioned to be the most proximal part of the keyhole perforations to an adjacent guide channel, said perforations further being sized so as to frictionally receive said leads.
Claim 18
Dependent Claim 96 words
A component carrier, said carrier comprising: a base for receiving one or more components; a plurality of guide channels located in proximity to said base, said guide channels permitting the routing of one or more electrical leads therein; and a lead frame assembly having one or more keyhole shaped perforations therein, said perforations positioned in proximity to said guide channels wherein circular portions of the keyhole perforations are positioned to be the most proximal part of the keyhole perforations to an adjacent guide channel, said perforations further being sized so as to frictionally receive said leads.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2002-11-15 2003-05-17 2003-11-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2006-11-15 2007-05-17 2007-11-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2010-11-15 2011-05-17 2011-11-16 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag