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US5793117A Expired / Lapsed US ⏱️ 0.0 years remaining

Semiconductor device and method of fabricating the same

Assignee: NEC Corp
•
Filing: 1996-07-22
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Granted: 1998-08-11
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Expires: 2016-07-22
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Abstract

Abstract The invention provides a semiconductor device including a semiconductor substrate formed thereon with at least one recessed portion, an electrically conductive layer covering at least a surface of the recessed portion therewith, and a ball-bump formed on the electrically conductive layer within the recessed portion. The semiconductor device can act as a probe card by additionally having a tester device formed in the semiconductor substrate and provided with a function of testing electrical performances of a semiconductor device. Since the recessed portion can be formed by lithography technique, it is possible to arrange the greater number of pins in a smaller pitch, and in addition, it is also possible to locate ball-bumps in place with higher accuracy than a conventional semiconductor device.

Inventors

  • 👤 Yuzo Shimada
  • 👤 Naoji Senba
  • 👤 Nobuaki Takahashi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 00:24
CPC Classifications
G; G01; G01R; G01R1/00; G01R1/02; G01R1/06; G01R1/067; G01R1/073; G01R1/07307; G01R1/07314; H; H10; H10W; H10W72/00; G01R31/00; G01R31/28; G01R31/2851; G01R31/2886; G01R31/316; H10P; H10P74/00; H10W70/00; H10W70/01; H10W70/05; H10W70/08; H10W70/09; H10W72/90; H10W72/941; H10W72/9415

Claims Analysis

Total Claims: 32
Claim 1
Independent Claim 84 words
A semiconductor device comprising: a semiconductor substrate formed thereon with at least one recessed portion; an electrically conductive layer covering at least a surface of said recessed portion therewith; a thin, electrically conductive film formed over said electrically conductive layer within said recessed portion; a protection film formed over said electrically conductive layer, wherein an edge portion of said protection film abuts an edge portion of said thin, electrically conductive film; and a ball-bump formed on said electrically conductive layer within said recessed portion.
Claim 2
Dependent Claim 84 words
A semiconductor device comprising: a semiconductor substrate formed thereon with at least one recessed portion; an electrically conductive layer covering at least a surface of said recessed portion therewith; a thin, electrically conductive film formed over said electrically conductive layer within said recessed portion; a protection film formed over said electrically conductive layer, wherein an edge portion of said protection film abuts an edge portion of said thin, electrically conductive film; and a ball-bump formed on said electrically conductive layer within said recessed portion.
Claim 3
Dependent Claim 24 words
The semiconductor device as set forth in claim 1, wherein said thin, electrically conductive film is made of one of Ti--Cu, Ni--Au and Cr--Cu--Au.
Claim 4
Dependent Claim 31 words
The semiconductor device as set forth in claim 1, wherein said semiconductor substrate is made of silicon and said recessed portion is formed on a surface having Miller indices of (100).
Claim 5
Dependent Claim 21 words
The semiconductor device as set forth in claim 1 further comprising a metallic oxide film formed below said electrically conductive layer.
Claim 6
Dependent Claim 33 words
The semiconductor device as set forth in claim 1, wherein said ball-bump is formed by using soldering material which contains one of Pb--Sn, Sn--Ag, Sn--Zn, An--Sn, Au and In as a principal ingredient.
Claim 7
Dependent Claim 19 words
The semiconductor device as set forth in claim 1, wherein said ball-bump is made of plastics plated with metal.
Claim 8
Dependent Claim 18 words
The semiconductor device as set forth in claim 1, wherein said ball-bump is made of electrically conductive resin.
Claim 9
Dependent Claim 20 words
The semiconductor device as set forth in claim 2, wherein said electrically conductive layer is formed over said semiconductor substrate.
Claim 10
Dependent Claim 20 words
The semiconductor device as set forth in claim 8, wherein said protection layer is made of one of polyimide resin.
Claim 11
Dependent Claim 25 words
The semiconductor device as set forth in claim 8, wherein said protection layer is made of one of polyimide resin, epoxy resin and bonzocyclobutene resin.
Claim 12
Dependent Claim 103 words
A semiconductor device comprising: a semiconductor substrate formed thereon with at least one recessed portion; a circuit pattern formed in said semiconductor substrate; an electrically conductive layer covering at least a surface of said recessed portion therewith; a ball-bump formed on said electrically conductive layer within said recessed portion; and a tester device formed in said semiconductor substrate, said tester device having a function of testing electrical performances of a semiconductor device so that said semiconductor device can act as a probe card; wherein said circuit pattern is electrically connected to said electrically conductive layer via through holes formed in said semiconductor substrate.
Claim 13
Dependent Claim 103 words
A semiconductor device comprising: a semiconductor substrate formed thereon with at least one recessed portion; a circuit pattern formed in said semiconductor substrate; an electrically conductive layer covering at least a surface of said recessed portion therewith; a ball-bump formed on said electrically conductive layer within said recessed portion; and a tester device formed in said semiconductor substrate, said tester device having a function of testing electrical performances of a semiconductor device so that said semiconductor device can act as a probe card; wherein said circuit pattern is electrically connected to said electrically conductive layer via through holes formed in said semiconductor substrate.
Claim 14
Dependent Claim 47 words
The semiconductor device as set forth in claim 11, wherein said semiconductor substrate is made of GaAs and said tester device includes a light emitting device therein which is designed to emit a light to a semiconductor device which has been found defective by said tester device.
Claim 15
Dependent Claim 27 words
The semiconductor device as set forth in claim 11, wherein said ball-bump is made of one of metal plated plastics, electrically conductive resin, metal and resilient material.
Claim 16
Dependent Claim 124 words
A semiconductor device comprising: a semiconductor substrate formed on one of upper and lower surfaces thereof with at least one recessed portion; an electrically conductive layer covering at least a surface of said recessed portion therewith; a ball-bump formed on said electrically conductive layer within said recessed portion; a circuit pattern formed on the other of said upper and lower surfaces from said semiconductor substrate, said circuit pattern being electrically connected to said electrically conductive layer via through holes formed in said semiconductor substrate; and a semiconductor chip disposed on said circuit pattern in electrical connection therewith to constitute a tester device having a function of testing electrical performances of a semiconductor device so that said semiconductor device can act as a probe card.
Claim 17
Dependent Claim 124 words
A semiconductor device comprising: a semiconductor substrate formed on one of upper and lower surfaces thereof with at least one recessed portion; an electrically conductive layer covering at least a surface of said recessed portion therewith; a ball-bump formed on said electrically conductive layer within said recessed portion; a circuit pattern formed on the other of said upper and lower surfaces from said semiconductor substrate, said circuit pattern being electrically connected to said electrically conductive layer via through holes formed in said semiconductor substrate; and a semiconductor chip disposed on said circuit pattern in electrical connection therewith to constitute a tester device having a function of testing electrical performances of a semiconductor device so that said semiconductor device can act as a probe card.
Claim 18
Dependent Claim 34 words
The semiconductor device as set forth in claim 14, wherein said semiconductor chip is electrically connected to said circuit pattern by means of one of a ball-bump, wire bonding, TAB and a beam lead.
Claim 19
Dependent Claim 26 words
The semiconductor device as set forth in claim 14, wherein said semiconductor chip is designed to have a function for changing specification of said tester device.
Claim 20
Dependent Claim 59 words
The semiconductor device as set forth in claim 14 further comprising a light emitting device in place of said semiconductor chip, said semiconductor substrate being formed with a through hole, said light emitting device being disposed in alignment with said through hole and emitting a light through said through hole to a semiconductor device which has been found defective.
Claim 21
Dependent Claim 178 words
A semiconductor device comprising: a semiconductor substrate formed on one of upper and lower surfaces thereof with at least one recessed portion; an electrically conductive layer covering at least a surface of said recessed portion therewith; a ball-bump formed on said electrically conductive layer within said recessed portion; a circuit pattern formed on the other of said upper and lower surfaces from said semiconductor substrate, said circuit pattern being electrically connected to said electrically conductive layer via through holes formed in said semiconductor substrate; a tester device formed below said other of said upper and lower surfaces from said semiconductor substrate, said tester device having a function of testing electrical performances of a semiconductor device so that said semiconductor device can act as a probe card; a light emitting device being designed to emit a light to a semiconductor device which has been found defective by said tester device; and a semiconductor chip disposed on said circuit pattern in electrical connection therewith, said semiconductor chip being designed to have a function for changing specification of said tester device.
Claim 22
Dependent Claim 178 words
A semiconductor device comprising: a semiconductor substrate formed on one of upper and lower surfaces thereof with at least one recessed portion; an electrically conductive layer covering at least a surface of said recessed portion therewith; a ball-bump formed on said electrically conductive layer within said recessed portion; a circuit pattern formed on the other of said upper and lower surfaces from said semiconductor substrate, said circuit pattern being electrically connected to said electrically conductive layer via through holes formed in said semiconductor substrate; a tester device formed below said other of said upper and lower surfaces from said semiconductor substrate, said tester device having a function of testing electrical performances of a semiconductor device so that said semiconductor device can act as a probe card; a light emitting device being designed to emit a light to a semiconductor device which has been found defective by said tester device; and a semiconductor chip disposed on said circuit pattern in electrical connection therewith, said semiconductor chip being designed to have a function for changing specification of said tester device.
Claim 23
Dependent Claim 81 words
A semiconductor device comprising: a semiconductor substrate formed thereon with at least one recessed portion; a circuit pattern formed in said semiconductor substrate: a protection film formed over a surface of said semiconductor substrate; an electrically conductive layer covering at least a surface of said recessed portion therewith; and a ball-bump formed on said electrically conductive layer within said recessed portion; wherein said circuit pattern is electrically connected to said electrically conductive layer via through holes formed in said semiconductor substrate.
Claim 24
Dependent Claim 81 words
A semiconductor device comprising: a semiconductor substrate formed thereon with at least one recessed portion; a circuit pattern formed in said semiconductor substrate: a protection film formed over a surface of said semiconductor substrate; an electrically conductive layer covering at least a surface of said recessed portion therewith; and a ball-bump formed on said electrically conductive layer within said recessed portion; wherein said circuit pattern is electrically connected to said electrically conductive layer via through holes formed in said semiconductor substrate.
Claim 25
Dependent Claim 18 words
The semiconductor device as set forth in claim 19, wherein said protection film is made of photosensitive material.
Claim 26
Dependent Claim 40 words
The semiconductor device as set forth in claim 19 further comprising a thin, electrically conductive film formed over said electrically conductive layer within said recessed portion, said thin, electrically conductive film being made of one of Ti--Cu, Ni--Au and Cr--Cu--Au.
Claim 27
Dependent Claim 44 words
The semiconductor device as set forth in claim 19 further comprising a tester device formed in said semiconductor substrate, said tester device having a function of testing electrical performances of a semiconductor device so that said semiconductor device can act as a probe card.
Claim 28
Dependent Claim 47 words
The semiconductor device as set forth in claim 22, wherein said semiconductor substrate is made of GaAs and said tester device includes a light emitting device therein which is designed to emit a light to a semiconductor device which has been found defective by said tester device.
Claim 29
Dependent Claim 101 words
A semiconductor device comprising: a semiconductor substrate formed thereon with at least one recessed portion, wherein said semiconductor substrate is formed with at least one through hole through which a light is to pass or a probe is to be inserted; an electrically conductive layer covering at least a surface of said recessed portion therewith; a ball-bump formed on said electrically conductive layer within said recessed portion; and a tester device formed in said semiconductor substrate, said tester device having a function of testing electrical performances of a semiconductor device so that said semiconductor device can act as a probe card.
Claim 30
Dependent Claim 101 words
A semiconductor device comprising: a semiconductor substrate formed thereon with at least one recessed portion, wherein said semiconductor substrate is formed with at least one through hole through which a light is to pass or a probe is to be inserted; an electrically conductive layer covering at least a surface of said recessed portion therewith; a ball-bump formed on said electrically conductive layer within said recessed portion; and a tester device formed in said semiconductor substrate, said tester device having a function of testing electrical performances of a semiconductor device so that said semiconductor device can act as a probe card.
Claim 31
Dependent Claim 109 words
A semiconductor device comprising: a semiconductor substrate formed thereon with at least one recessed portion, wherein said semiconductor substrate is formed with at least one through hole through which a light is to pass or a probe is to be inserted; a protection film formed over a surface of said semiconductor substrate; an electrically conductive layer covering at least said recessed portion therewith; a ball-bump formed on said electrically conductive layer within said recessed portion; and a tester device formed in said semiconductor substrate, said tester device having a function of testing electrical performances of a semiconductor device so that said semiconductor device can act as a probe card.
Claim 32
Dependent Claim 109 words
A semiconductor device comprising: a semiconductor substrate formed thereon with at least one recessed portion, wherein said semiconductor substrate is formed with at least one through hole through which a light is to pass or a probe is to be inserted; a protection film formed over a surface of said semiconductor substrate; an electrically conductive layer covering at least said recessed portion therewith; a ball-bump formed on said electrically conductive layer within said recessed portion; and a tester device formed in said semiconductor substrate, said tester device having a function of testing electrical performances of a semiconductor device so that said semiconductor device can act as a probe card.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-08-10 2002-02-09 2002-08-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-08-10 2006-02-09 2006-08-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-08-10 2010-02-09 2010-08-11 $7700.00 Window Closed / Lapsed

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