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US5536684A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for formation of epitaxial cobalt silicide and shallow junction of silicon

Assignee: Intel Corp
•
Filing: 1994-06-30
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Granted: 1996-07-16
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Expires: 2014-06-30
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Abstract

Abstract A process for the formation of a planar epitaxial cobalt silicide and for the formation of shallow conformal junctions for use in semiconductor processing. A cobalt silicide and titanium nitride bilayer is formed. The titanium nitride layer is chemically removed. Ions with or without a dopant are then implanted into the cobalt silicide layer. During the ion implantation, at least a portion of the cobalt silicide layer is transformed into an amorphous cobalt silicon mixture while the non-amorphous portion remains single crystal. If the ion implantation contains dopants, then after the implantation is completed, both the amorphous and non-amorphous portions of the cobalt silicide layer contain the dopants. The substrate is then annealed in either an ambient comprising a nitrogen gas or in an oxidizing ambient. During the anneal, the amorphous portion of the silicon substrate recrystallizes into a single crystal cobalt silicide layer. If the cobalt silicide layer after the ion implantation contain dopants, then during the anneal the dopants are driven out of the cobalt silicide layer and diffuse into the silicon substrate to form a conformal shallow junction. The resulting structure can be used in the vertical integration of microelectronic devices. In other words, the resulting structure is suitable for growing selective epitaxial silicon, for growing epitaxial insulators, for processing devices above the silicide in that epitaxial silicon, and for processing devices with buried conductors.

Inventors

  • 👤 M. Lawrence A. Dass
  • 👤 Peng Cheng
  • 👤 David B. Fraser

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 05:42
CPC Classifications
H; H10; H10D; H10D64/00; H10D64/01; H10D64/011; H10D64/0111; H10D64/0112; H10P; H10P32/00; H10P32/10; H10P32/14; H10P32/1408; H10P32/1414; H10P32/17; H10P32/171; Y; Y10; Y10S; Y10S148/00; Y10S148/015; Y10S148/035; Y10S148/147

Claims Analysis

Total Claims: 40
Claim 1
Independent Claim 148 words
A process for forming an epitaxial silicide on a silicon substrate comprising the steps of: depositing on said silicon substrate a first layer comprising a refractory metal; depositing on said first layer a second layer comprising a group VIII metal; performing a first anneal on said silicon substrate in a first ambient comprising a nitrogen containing gas to form a group VIII metal silicide layer disposed above said silicon substrate and a refractory metal nitride layer disposed above said group VIII metal silicide layer; removing said refractory metal nitride layer, wherein said refractory metal nitride layer is removed after performing said first anneal and before forming an amorphous portion of said group VIII metal silicide layer; forming said amorphous portion of said group VIII metal silicide layer; performing a second anneal on said silicon substrate in a second ambient to form an epitaxial group VIII metal silicide layer.
Claim 2
Dependent Claim 148 words
A process for forming an epitaxial silicide on a silicon substrate comprising the steps of: depositing on said silicon substrate a first layer comprising a refractory metal; depositing on said first layer a second layer comprising a group VIII metal; performing a first anneal on said silicon substrate in a first ambient comprising a nitrogen containing gas to form a group VIII metal silicide layer disposed above said silicon substrate and a refractory metal nitride layer disposed above said group VIII metal silicide layer; removing said refractory metal nitride layer, wherein said refractory metal nitride layer is removed after performing said first anneal and before forming an amorphous portion of said group VIII metal silicide layer; forming said amorphous portion of said group VIII metal silicide layer; performing a second anneal on said silicon substrate in a second ambient to form an epitaxial group VIII metal silicide layer.
Claim 3
Dependent Claim 21 words
The process as described in claim 1 wherein said refractory metal comprises titanium and said refractory metal nitride comprises titanium nitride.
Claim 4
Dependent Claim 23 words
The process as described in claim 1 wherein said group VIII metal comprises cobalt and said group VIII metal silicide comprises cobalt silicide.
Claim 5
Dependent Claim 23 words
The process as described in claim 1 wherein said first ambient comprises a gas selected from the group consisting of nitrogen and ammonia,
Claim 6
Dependent Claim 15 words
The process described in claim 1 wherein said second ambient comprises a nitrogen containing gas.
Claim 7
Dependent Claim 15 words
The process as described in claim 1 wherein said second ambient comprises an oxidizing ambient.
Claim 8
Dependent Claim 19 words
The process as described in claim 1 wherein said epitaxial group VIII metal silicide layer is of planar quality.
Claim 9
Dependent Claim 32 words
The process as described in claim 1 wherein said amorphous portion of said group VIII metal silicide layer is formed by performing an ion implantation into said group VIII metal silicide layer.
Claim 10
Dependent Claim 14 words
The process as described in claim 8 wherein said ion implantation comprises silicon ions.
Claim 11
Dependent Claim 34 words
The process as described in claim 8 wherein said ion implantation contains a dopant, said dopant diffusing through said group VIII metal silicide layer into said silicon substrate to form a conformal shallow junction.
Claim 12
Dependent Claim 122 words
A process for forming an epitaxial silicide on a silicon substrate comprising the steps of: depositing on said silicon substrate a first layer comprising a refractory metal; depositing on said first layer a second layer comprising a group VIII metal; performing a first anneal on said silicon substrate in a first ambient comprising a nitrogen containing gas to form a group VIII metal silicide layer disposed above said silicon substrate and a refractory metal nitride layer disposed above said group VIII metal silicide layer; removing said refractory metal nitride layer; forming an amorphous portion of said group VIII metal silicide layer; performing a second anneal on said silicon substrate in a second ambient to form an epitaxial group VIII metal silicide layer.
Claim 13
Dependent Claim 122 words
A process for forming an epitaxial silicide on a silicon substrate comprising the steps of: depositing on said silicon substrate a first layer comprising a refractory metal; depositing on said first layer a second layer comprising a group VIII metal; performing a first anneal on said silicon substrate in a first ambient comprising a nitrogen containing gas to form a group VIII metal silicide layer disposed above said silicon substrate and a refractory metal nitride layer disposed above said group VIII metal silicide layer; removing said refractory metal nitride layer; forming an amorphous portion of said group VIII metal silicide layer; performing a second anneal on said silicon substrate in a second ambient to form an epitaxial group VIII metal silicide layer.
Claim 14
Dependent Claim 21 words
The process as described in claim 11 wherein said refractory metal comprises titanium and said refractory metal nitride comprises titanium nitride.
Claim 15
Dependent Claim 23 words
The process as described in claim 11 wherein said group VIII metal comprises cobalt and said group VIII metal silicide comprises cobalt silicide.
Claim 16
Dependent Claim 23 words
The process as described in claim 11 wherein said first ambient comprises a gas selected from the group consisting of nitrogen and ammonia.
Claim 17
Dependent Claim 15 words
The process described in claim 11 wherein said second ambient comprises a nitrogen containing gas.
Claim 18
Dependent Claim 15 words
The process as described in claim 11 wherein said second ambient comprises an oxidizing ambient.
Claim 19
Dependent Claim 19 words
The process as described in claim 11 wherein said epitaxial group VIII metal silicide layer is of planar quality.
Claim 20
Dependent Claim 32 words
The process as described in claim 11 wherein said amorphous portion of said group VIII metal silicide layer is formed by performing an ion implantation into said group VIII metal silicide layer.
Claim 21
Dependent Claim 14 words
The process as described in claim 18 wherein said ion implantation comprises silicon ions.
Claim 22
Dependent Claim 34 words
The process as described in claim 18 wherein said ion implantation contains a dopant, said dopant diffusing through said group VIII metal silicide layer into said silicon substrate to form a conformal shallow junction.
Claim 23
Dependent Claim 82 words
A process for forming a shallow junction on a silicon substrate comprising the steps of: forming a group VIII metal silicide and refractory metal nitride bilayer; removing said refractory metal nitride layer, wherein said refractory metal nitride layer is removed before forming an amorphous portion of said group VIII metal silicide layer; forming said amorphous portion of said group VIII metal silicide layer; performing an anneal on said silicon substrate in an ambient to form an epitaxial group VIII metal silicide layer.
Claim 24
Dependent Claim 82 words
A process for forming a shallow junction on a silicon substrate comprising the steps of: forming a group VIII metal silicide and refractory metal nitride bilayer; removing said refractory metal nitride layer, wherein said refractory metal nitride layer is removed before forming an amorphous portion of said group VIII metal silicide layer; forming said amorphous portion of said group VIII metal silicide layer; performing an anneal on said silicon substrate in an ambient to form an epitaxial group VIII metal silicide layer.
Claim 25
Dependent Claim 15 words
The process as described in claim 21 wherein said refractory metal nitride comprises titanium nitride.
Claim 26
Dependent Claim 16 words
The process as described in claim 21 wherein said group VIII metal silicide comprises cobalt silicide.
Claim 27
Dependent Claim 14 words
The process described in claim 21 wherein said ambient comprises a nitrogen containing gas.
Claim 28
Dependent Claim 14 words
The process as described in claim 21 wherein said ambient comprises an oxidizing ambient.
Claim 29
Dependent Claim 19 words
The process as described in claim 21 wherein said epitaxial group VIII metal silicide layer is of planar quality.
Claim 30
Dependent Claim 32 words
The process as described in claim 21 wherein said amorphous portion of said group VIII metal silicide layer is formed by performing an ion implantation into said group VIII metal silicide layer.
Claim 31
Dependent Claim 14 words
The process as described in claim 27 wherein said ion implantation comprises silicon ions.
Claim 32
Dependent Claim 34 words
The process as described in claim 27 wherein said ion implantation contains a dopant, said dopant diffusing through said group VIII metal silicide layer into said silicon substrate to form a conformal shallow junction.
Claim 33
Dependent Claim 154 words
A process for forming a shallow junction on a silicon substrate comprising the steps of: depositing on said silicon substrate a first layer comprising a refractory metal; depositing on said first layer a second layer comprising a group VIII metal; performing a first anneal on said silicon substrate in a first ambient comprising a nitrogen containing gas to form a group VIII metal silicide layer disposed above said silicon substrate and a refractory metal nitride layer disposed above said group VIII metal silicide layer; removing said refractory metal nitride layer; performing an ion implantation to form an amorphous portion of said group VIII metal silicide layer wherein said ion implantation contains a dopant, said dopant diffusing through said group VIII metal silicide layer into said silicon substrate to form a conformal shallow junction; performing a second anneal on said silicon substrate in a second ambient to form an epitaxial group VIII metal silicide layer.
Claim 34
Dependent Claim 154 words
A process for forming a shallow junction on a silicon substrate comprising the steps of: depositing on said silicon substrate a first layer comprising a refractory metal; depositing on said first layer a second layer comprising a group VIII metal; performing a first anneal on said silicon substrate in a first ambient comprising a nitrogen containing gas to form a group VIII metal silicide layer disposed above said silicon substrate and a refractory metal nitride layer disposed above said group VIII metal silicide layer; removing said refractory metal nitride layer; performing an ion implantation to form an amorphous portion of said group VIII metal silicide layer wherein said ion implantation contains a dopant, said dopant diffusing through said group VIII metal silicide layer into said silicon substrate to form a conformal shallow junction; performing a second anneal on said silicon substrate in a second ambient to form an epitaxial group VIII metal silicide layer.
Claim 35
Dependent Claim 21 words
The process as described in claim 30 wherein said refractory metal comprises titanium and said refractory metal nitride comprises titanium nitride.
Claim 36
Dependent Claim 23 words
The process as described in claim 30 wherein said group VIII metal comprises cobalt and said group VIII metal silicide comprises cobalt silicide.
Claim 37
Dependent Claim 23 words
The process as described in claim 30 wherein said first ambient comprises a gas selected from the group consisting of nitrogen and ammonia.
Claim 38
Dependent Claim 15 words
The process described in claim 30 wherein said second ambient comprises a nitrogen containing gas.
Claim 39
Dependent Claim 15 words
The process as described in claim 30 wherein said second ambient comprises an oxidizing ambient.
Claim 40
Dependent Claim 24 words
The process as described in claim 30 wherein said ion implantation comprises implanting a dopant selected from the group consisting of arsenic and boron.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-07-16 2000-01-15 2000-07-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-07-16 2004-01-15 2004-07-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-07-16 2008-01-15 2008-07-16 $7700.00 Window Closed / Lapsed

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