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US5443033A Expired / Lapsed US ⏱️ 0.0 years remaining

Semiconductor crystal growth method

Assignee: Japan Science and Technology Agency
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Filing: 1994-03-11
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Granted: 1995-08-22
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Expires: 2014-03-11
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Abstract

Abstract A substrate is heated in a crystal growth vessel evacuated to a ultrahigh vacuum, and gases containing component elements of a crystal to be grown on the substrate are introduced into the vessel under predetermined conditions to cause successive epitaxial growth of single molecular layers, the number of growth cycles being automatically controlled. A mass analyzer is disposed opposite to the substrate in the vessel so that the progress of crystal growth can be incessantly traced and evaluated for each of the molecular layers. An etchant gas introduction nozzle extends into the vessel to make etching treatment of the surface of the substrate in the evacuated vessel prior to the crystal growth.

Inventors

  • 👤 Junichi Nishizawa
  • 👤 Hitoshi Abe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 06:53
CPC Classifications
C; C23; C23C; C23C16/00; C23C16/44; C23C16/52; C30; C30B; C30B25/00; C30B25/02; C30B29/00; C30B29/60; C30B29/68

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 325 words
A method of growing a semiconductor crystal on a substrate through epitaxial growth of molecular layers, comprising the steps of: heating a substrate within a crystal growth vessel enclosing said substrate; introducing gases containing component elements of a crystal to be grown on said substrate in said vessel from outside sources via nozzles; permitting and stopping the introducing of the gases on said substrate by operating valve means in open and closed positions, said valve means being arranged between said nozzles and said sources; selectively cycling the opening and the closing of said valve means in accordance with a program having data indicative of a number of cycles of opening and closing of the valve means, a time period for introduction of each of the gases, and a time period for exhaustion of each of the gases between introductions of each of the gases, said data being selected based on attaining a desired thickness of the growth layer to be obtained as precise as a single molecular layer; exhausting residuals of the gases by evacuating an interior of said vessel with an ultrahigh vacuum of 10 -7 to 10 -8 Pa even while said control means is selectively cycling the opening and closing of the valve means; tracing and evaluating progress of the semiconductor crystal growth within the vessel, said step of tracing and evaluating including extending a mass analyzer into said vessel for capturing molecules liberated from said substrate; absorbing an excess of the gas being introduced, the step of absorbing including employing a first shroud within said vessel, said first shroud having opening aligned with respective openings of said nozzles, employing a second shroud having a detection opening which is aligned with an end of said mass analyzer, arranging said first and second shrouds for absorbing the excess of the gas to allow said mass analyzer to capture only molecules liberated from said substrate; and cooling both of said first and second shrouds.
Claim 2
Independent Claim 325 words
A method of growing a semiconductor crystal on a substrate through epitaxial growth of molecular layers, comprising the steps of: heating a substrate within a crystal growth vessel enclosing said substrate; introducing gases containing component elements of a crystal to be grown on said substrate in said vessel from outside sources via nozzles; permitting and stopping the introducing of the gases on said substrate by operating valve means in open and closed positions, said valve means being arranged between said nozzles and said sources; selectively cycling the opening and the closing of said valve means in accordance with a program having data indicative of a number of cycles of opening and closing of the valve means, a time period for introduction of each of the gases, and a time period for exhaustion of each of the gases between introductions of each of the gases, said data being selected based on attaining a desired thickness of the growth layer to be obtained as precise as a single molecular layer; exhausting residuals of the gases by evacuating an interior of said vessel with an ultrahigh vacuum of 10 -7 to 10 -8 Pa even while said control means is selectively cycling the opening and closing of the valve means; tracing and evaluating progress of the semiconductor crystal growth within the vessel, said step of tracing and evaluating including extending a mass analyzer into said vessel for capturing molecules liberated from said substrate; absorbing an excess of the gas being introduced, the step of absorbing including employing a first shroud within said vessel, said first shroud having opening aligned with respective openings of said nozzles, employing a second shroud having a detection opening which is aligned with an end of said mass analyzer, arranging said first and second shrouds for absorbing the excess of the gas to allow said mass analyzer to capture only molecules liberated from said substrate; and cooling both of said first and second shrouds.
Claim 3
Dependent Claim 37 words
A method as in claim 1, further comprising: irradiating said substrate with ultraviolet rays while said substrate is being heated, wherein the step of introducing gases takes place under pressure of 10 -1 to 10 -7 Pa.
Claim 4
Dependent Claim 42 words
A method as in claim 2, wherein the step of irradiating includes irradiating with a radiation source means that is external to said vessel, said vessel having a window between said radiation source means and where said substrate is within said vessel.
Claim 5
Dependent Claim 29 words
A method as in claim 1, wherein said substrate is arranged at an elevation within the vessel between that of said nozzles and that where the exhausting takes place.
Claim 6
Dependent Claim 34 words
A method as in claim 1, further comprising introducing an etchant gas within said vessel to treat a surface of said substrate with vapor phase etching from said etchant gas before growing the crystal.
Claim 7
Dependent Claim 29 words
A method as in claim 5, further comprising arranging a high frequency coil or electrodes in the neighborhood of at least part of said etchant gas introduction nozzle means.
Claim 8
Dependent Claim 16 words
A method as in claim 5, further comprising irradiating at least part of said etchant gas.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-08-21 1999-02-20 1999-08-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-08-21 2003-02-20 2003-08-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-08-21 2007-02-20 2007-08-22 $7700.00 Window Closed / Lapsed

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