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US4975252A Expired / Lapsed US ⏱️ 0.0 years remaining

Semiconductor crystal growth apparatus

Assignee: Individual
•
Filing: 1989-05-26
•
Granted: 1990-12-04
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Expires: 2009-05-26
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Abstract

Abstract A substrate is heated in a crystal growth vessel evacuated to a ultrahigh vacuum, and gases containing component elements of a crystal to be grown on the substrate are introduced into the vessel under predetermined conditions to cause successive epitaxial growth of single molecular layers, the number of growth cycles being automatically controlled. A mass analyzer is disposed opposite to the substrate in the vessel so that the progress of crystal growth can be incessantly traced and evaluated for each of the molecular layers. An etchant gas introduction nozzle extends into the vessel to make etching treatment of the surface of the substrate in the evacuated vessel prior to the crystal growth.

Inventors

  • 👤 Junichi Nishizawa
  • 👤 Hitochi Abe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 17:40
CPC Classifications
C; C23; C23C; C23C16/00; C23C16/44; C23C16/52; C30; C30B; C30B25/00; C30B25/02; C30B29/00; C30B29/60; C30B29/68

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 205 words
An apparatus for forming a single crystalline thin film of a semiconductor crystal on a substrate, comprising: a crystal growth vessel enclosing said substrate; heating means for heating said substrate; evacuating means for evacuating the interior of said crystal growth vessel to an ultrahigh vacuum; nozzle means for introducing gases containing component elements of a crystal to be grown on said substrate into said crystal growth vessel from outside; a means for avoiding removal of a semiconductor from the crystal growth vessel during growth of the semiconductor, said avoiding means including a mass analyzer being disposed within said crystal growth vessel proximate to said substrate for continuously monitoring and evaluating the progress of crystal growth; and control means for controlling said nozzle means to alternately introduce said gases in sequence and for a period calculated to grow at least one molecular layer of crystal in each cycle of gas introductions, said control means also controlling said evacuating means to evacuate said crystal growth vessel prior to each gas introduction by said nozzle means, so that an epitaxial growth layer of a single crystal thin film is formed with precision as high as the thickness of a single molecular layer in each cycle of gas introduction.
Claim 2
Independent Claim 205 words
An apparatus for forming a single crystalline thin film of a semiconductor crystal on a substrate, comprising: a crystal growth vessel enclosing said substrate; heating means for heating said substrate; evacuating means for evacuating the interior of said crystal growth vessel to an ultrahigh vacuum; nozzle means for introducing gases containing component elements of a crystal to be grown on said substrate into said crystal growth vessel from outside; a means for avoiding removal of a semiconductor from the crystal growth vessel during growth of the semiconductor, said avoiding means including a mass analyzer being disposed within said crystal growth vessel proximate to said substrate for continuously monitoring and evaluating the progress of crystal growth; and control means for controlling said nozzle means to alternately introduce said gases in sequence and for a period calculated to grow at least one molecular layer of crystal in each cycle of gas introductions, said control means also controlling said evacuating means to evacuate said crystal growth vessel prior to each gas introduction by said nozzle means, so that an epitaxial growth layer of a single crystal thin film is formed with precision as high as the thickness of a single molecular layer in each cycle of gas introduction.
Claim 3
Dependent Claim 46 words
A semiconductor crystal growth apparatus according to claim 1, wherein the mass analyzer includes a detecting section and the nozzle means has an opening, the apparatus further comprising shroud means for surrounding said detecting section and said nozzle means opening, the shroud means including cooling means.
Claim 4
Independent Claim 205 words
An apparatus for growing a crystal of a semiconductor on a substrate, comprising: a crystal growth vessel enclosing said substrate; means for heating said substrate; evacuating means for evacuating the interior of said crystal growth vessel to an ultra high vacuum; nozzle means for introducing an external source of gases, including first gaseous molecules containing at least one component of a crystal and second gaseous molecules chemically reachable with said first gaseous molecules; a means for avoiding removal of a semiconductor from the crystal growth vessel during growth of the semiconductor, said avoiding means including a mass analyzer being disposed within the vessel proximate to said substrate for continuously monitoring and evaluating the progress of growth of a crystal; and control means for controlling said nozzle means to alternately introduce said gases in sequence and for a period calculated to grow at least one molecular layer of crystal in each cycle of gas introduction, said control means also controlling said evacuating means to evacuate said crystal growth vessel prior to each gas introduction by said nozzle means, so that an epitaxial growth layer of a single crystal thin film is formed at the rate of a single molecular layer in each cycle of gas introduction.
Claim 5
Independent Claim 205 words
An apparatus for growing a crystal of a semiconductor on a substrate, comprising: a crystal growth vessel enclosing said substrate; means for heating said substrate; evacuating means for evacuating the interior of said crystal growth vessel to an ultra high vacuum; nozzle means for introducing an external source of gases, including first gaseous molecules containing at least one component of a crystal and second gaseous molecules chemically reachable with said first gaseous molecules; a means for avoiding removal of a semiconductor from the crystal growth vessel during growth of the semiconductor, said avoiding means including a mass analyzer being disposed within the vessel proximate to said substrate for continuously monitoring and evaluating the progress of growth of a crystal; and control means for controlling said nozzle means to alternately introduce said gases in sequence and for a period calculated to grow at least one molecular layer of crystal in each cycle of gas introduction, said control means also controlling said evacuating means to evacuate said crystal growth vessel prior to each gas introduction by said nozzle means, so that an epitaxial growth layer of a single crystal thin film is formed at the rate of a single molecular layer in each cycle of gas introduction.
Claim 6
Dependent Claim 46 words
A semiconductor crystal growth apparatus according to claim 3, wherein the mass analyzer includes a detecting section and the nozzle means has an opening the apparatus further comprising shroud means for surrounding said detecting section and said nozzle means opening, the shroud means including cooling means.
Claim 7
Dependent Claim 20 words
A semiconductor crystal growth apparatus according to claim 3, which further comprises a mechanism for irradiating said substrate with radiation.
Claim 8
Dependent Claim 65 words
A semiconductor crystal growth apparatus according to claim 3, which further comprises valve means disposed between said nozzle means and said gas source, and control means controlling opening and closing of said valve means according to a predetermined timing and predetermined number of times, calculated to form automatically an epitaxial growth layer having a desired thickness with precision as precise as a single molecular layer.
Claim 9
Dependent Claim 40 words
A semiconductor crystal growth apparatus according to claim 3, which further comprises nozzle means for introducing an etchant gas onto said substrate, so that vapor-phase etching for surface treatment of said substrate can be executed prior to the crystal growth.
Claim 10
Dependent Claim 32 words
A semiconductor crystal growth apparatus according to claim 7, wherein a high frequency coil or electrodes are provided in the neighborhood of at least part of said etchant gas introduction nozzle means.
Claim 11
Dependent Claim 24 words
A semiconductor crystal growth apparatus according to claim 7, wherein at least part of said etchant gas introduction nozzle means is irradiated with radiation.
Claim 12
Dependent Claim 23 words
A semiconductor crystal growth apparatus according to claim 7, wherein at least part of said etchant gas introduction nozzle means is optically transparent.
Claim 13
Dependent Claim 128 words
In an apparatus for growing a crystal of a semiconductor, the apparatus being of the type including a substrate; a growth vessel enclosing said substrate; means for heating said substrate; and an external source of gases, including first gaseous molecules containing at least one component of a crystal and second gaseous molecules chemically reachable with said first gaseous molecules; the improvement comprising means for avoiding removal of a semiconductor from the growth vessel during growth of the semiconductor, said avoiding means including a mass analyzer being disposed within said growth vessel proximate said substrate for continuously monitoring and evaluating the progress of crystal growth so that an epitaxial growth layer having a desires thickness is formed with precision as precise as the thickness of a single molecular layer.
Claim 14
Dependent Claim 128 words
In an apparatus for growing a crystal of a semiconductor, the apparatus being of the type including a substrate; a growth vessel enclosing said substrate; means for heating said substrate; and an external source of gases, including first gaseous molecules containing at least one component of a crystal and second gaseous molecules chemically reachable with said first gaseous molecules; the improvement comprising means for avoiding removal of a semiconductor from the growth vessel during growth of the semiconductor, said avoiding means including a mass analyzer being disposed within said growth vessel proximate said substrate for continuously monitoring and evaluating the progress of crystal growth so that an epitaxial growth layer having a desires thickness is formed with precision as precise as the thickness of a single molecular layer.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-12-03 1994-06-04 1994-12-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-12-03 1998-06-04 1998-12-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-12-03 2002-06-04 2002-12-04 $7700.00 Window Closed / Lapsed

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