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Resistive metal layers and method for making same

Assignee: Gould Electronics Inc
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Filing: 1991-08-26
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Granted: 1993-09-07
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Expires: 2011-08-26
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Abstract

Abstract Electrodeposited planar resistive layers are disclosed, which may be combined with conductive layers and insulative layers to produce laminates useful in the preparation of printed circuit boards. The resistive layers are prepared by electroplating from an electroplating bath containing a source of a normally conductive metal component and a source of a non-metallic resistance increasing additive. Planar resistors may be produced which have sheet resistances in the range of from about 15 to about 1000 Ω per square.

Inventors

  • 👤 Sidney J. Clouser
  • 👤 Chinho Lee
  • 👤 Mary K. Prokop
  • 👤 Christopher J. Whevell

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 08:34
CPC Classifications
H; H01; H01C; H01C7/00; H01C7/006; H05; H05K; H05K3/00; H05K3/46; H01C17/00; H01C17/06; H01C17/075; H01C17/14; H01C17/16; H05K1/00; H05K1/16; H05K1/167; H05K3/38; H05K3/382; H05K3/384; H05K2201/00; H05K2201/03; H05K2201/032; H05K2201/0323; H05K2201/0332; H05K2201/0335; H05K2201/0355; H05K2203/00; H05K2203/03; H05K2203/0361; H05K2203/0384; H05K2203/07; H05K2203/0703; H05K2203/0723; H05K3/02; H05K3/022; H05K3/06; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12431; Y10T428/12438; Y10T428/12493; Y10T428/12535

Claims Analysis

Total Claims: 32
Claim 1
Independent Claim 90 words
A resistive layer comprising a composite of a normally conductive metal component and a resistance increasing amount of a non-metallic additive wherein said metal component comprises chromium; said non-metallic additive comprises an average of at least about 0.001 atom of carbon or nitrogen, or combination of two or more of carbon, nitrogen and phosphorus, per atom of said normally conductive metal component in the bulk of the resistive layer; and said metal component comprises an average of at least about 80 weight percent of the bulk of the resistive layer.
Claim 2
Dependent Claim 90 words
A resistive layer comprising a composite of a normally conductive metal component and a resistance increasing amount of a non-metallic additive wherein said metal component comprises chromium; said non-metallic additive comprises an average of at least about 0.001 atom of carbon or nitrogen, or combination of two or more of carbon, nitrogen and phosphorus, per atom of said normally conductive metal component in the bulk of the resistive layer; and said metal component comprises an average of at least about 80 weight percent of the bulk of the resistive layer.
Claim 3
Dependent Claim 43 words
The resistive layer of claim 1 wherein the resistive layer has a sheet resistance in the range from about 15 to about 1000 Ω per square when the resistive layer has a thickness in the range from about 0.1 to about 0.4 micron.
Claim 4
Dependent Claim 27 words
The resistive layer of claim 1 wherein the bulk of the resistive layer comprises at least about 0.01 atom of oxygen per atom of said metal component.
Claim 5
Dependent Claim 23 words
The layer of claim 1 wherein the bulk of the resistive layer comprises an average of at least about 80 weight percent chromium.
Claim 6
Dependent Claim 29 words
The resistive layer of claim 1 wherein the bulk of the resistive layer comprises an average of at least 0.001 atom of carbon per atom of said metal component.
Claim 7
Dependent Claim 18 words
The resistive layer of claim 1 wherein the said metal component further comprises cobalt, vanadium, molybdenum or tungsten.
Claim 8
Dependent Claim 61 words
The resistive layer of claim 1 wherein said non-metallic additive comprises an average of at least about 0.01 atom of oxygen and at least about 0.001 atom of carbon per atom of said metal component in the bulk of the resistive layer; and chromium comprises an average of at least about 80 weight percent of the bulk of the resistive layer.
Claim 9
Dependent Claim 81 words
A resistive layer comprising a composite of a normally conductive metal component and a resistance increasing amount of a non-metallic additive wherein said metal component comprises the combination of chromium and a metal selected from the group consisting of cobalt, vanadium, molybdenum or tungsten; and said non-metallic additive comprises an average of at least about 1 atom of carbon, nitrogen or phosphorus, or a combination of two or more of carbon, nitrogen or phosphorus, per 1000 atoms of said metallic component.
Claim 10
Dependent Claim 81 words
A resistive layer comprising a composite of a normally conductive metal component and a resistance increasing amount of a non-metallic additive wherein said metal component comprises the combination of chromium and a metal selected from the group consisting of cobalt, vanadium, molybdenum or tungsten; and said non-metallic additive comprises an average of at least about 1 atom of carbon, nitrogen or phosphorus, or a combination of two or more of carbon, nitrogen or phosphorus, per 1000 atoms of said metallic component.
Claim 11
Dependent Claim 27 words
The resistive layer of claim 8 wherein said metal component comprises an average of at least about 80 weight percent of the bulk of the resistive layer.
Claim 12
Dependent Claim 42 words
The resistive layer of claim 8 wherein said non-metallic additive comprises an average of at least about 0.01 atom of oxygen and at least about 0.001 atom of carbon per atom of said metal component in the bulk of the resistive layer.
Claim 13
Dependent Claim 69 words
A resistive layer comprising a composite of a said normally conductive metal component and a resistance increasing amount of a said non-metallic component wherein said metal component comprises chromium; said non-metallic additive comprises carbon and oxygen; and the resistive layer has a thickness in the range from about 0.1 to about 0.4 microns and a sheet resistance in the range from about 15 to about 1000 Ω per square.
Claim 14
Dependent Claim 69 words
A resistive layer comprising a composite of a said normally conductive metal component and a resistance increasing amount of a said non-metallic component wherein said metal component comprises chromium; said non-metallic additive comprises carbon and oxygen; and the resistive layer has a thickness in the range from about 0.1 to about 0.4 microns and a sheet resistance in the range from about 15 to about 1000 Ω per square.
Claim 15
Dependent Claim 19 words
The resistive layer of claim 11 wherein the resistive layer has a bulk resistivity greater than about 600 μΩ.cm.
Claim 16
Dependent Claim 32 words
The resistive layer of claim 11 wherein the bulk resistive layer comprises a body centered cubic crystal lattice structure and a simple cubic crystal lattice structure as determined by X-ray diffraction analysis.
Claim 17
Dependent Claim 26 words
The resistive layer of claim 13 wherein the simple cubic crystal lattice structure comprises a minor phase of the crystal lattice structure of the resistive layer.
Claim 18
Dependent Claim 16 words
A multiple layer foil comprising the resistive layer of claim 1 on a conductive foil layer.
Claim 19
Dependent Claim 16 words
A multiple layer foil comprising the resistive layer of claim 7 on a conductive foil layer.
Claim 20
Dependent Claim 16 words
A multiple layer foil comprising the resistive layer of claim 8 on a conductive foil layer.
Claim 21
Dependent Claim 16 words
A multiple layer foil comprising the resistive layer of claim 10 on a conductive foil layer.
Claim 22
Dependent Claim 16 words
A multiple layer foil comprising the resistive layer of claim 11 on a conductive foil layer.
Claim 23
Dependent Claim 14 words
A laminate comprising the resistive layer of claim 1 adhered to an insulative layer.
Claim 24
Dependent Claim 16 words
The laminate of claim 20 further comprising a conductive foil layer adhered to the resistive layer.
Claim 25
Dependent Claim 24 words
A laminate comprising the resistive layer of claim 7 adhered to an insulative layer and a conductive foil layer adhered to the resistive layer.
Claim 26
Dependent Claim 24 words
A laminate comprising the resistive layer of claim 8 adhered to an insulative layer and a conductive foil layer adhered to the resistive layer.
Claim 27
Dependent Claim 24 words
A laminate comprising the resistive layer of claim 10 adhered to an insulative layer and a conductive foil layer adhered to the resistive layer.
Claim 28
Dependent Claim 24 words
A laminate comprising the resistive layer of claim 11 adhered to an insulative layer and a conductive foil layer adhered to the resistive layer.
Claim 29
Dependent Claim 106 words
A printed circuit board comprising an insulative layer and a resistive line bonded to the insulative layer, said resistive line comprising a composite of a normally conductive metal component and a resistance increasing amount of a non-metallic additive wherein said metal component comprises chromium; said non-metallic additive comprises an average of at least 0.001 atom of carbon or nitrogen, or a combination of two or more of carbon, nitrogen and phosphorus, per atom of said normally conductive metal component in the bulk of the resistive layer; and said metal component comprises an average of at least 80 weight percent of the bulk of the resistive layer.
Claim 30
Dependent Claim 106 words
A printed circuit board comprising an insulative layer and a resistive line bonded to the insulative layer, said resistive line comprising a composite of a normally conductive metal component and a resistance increasing amount of a non-metallic additive wherein said metal component comprises chromium; said non-metallic additive comprises an average of at least 0.001 atom of carbon or nitrogen, or a combination of two or more of carbon, nitrogen and phosphorus, per atom of said normally conductive metal component in the bulk of the resistive layer; and said metal component comprises an average of at least 80 weight percent of the bulk of the resistive layer.
Claim 31
Dependent Claim 98 words
A printed circuit board comprising an insulative layer and a resistive line bonded to the insulative layer, said resistive line comprising a composite of a normally conductive metal component and a resistance increasing amount of a non-metallic additive wherein said metal component comprises the combination of chromium and a metal selected from the group consisting of cobalt, vanadium, molybdenum or tungsten; and said non-metallic additive comprises an average of at least about 1 atom of carbon, nitrogen or phosphorus, or a combination of two or more of carbon, nitrogen or phosphorus, per 1000 atoms of said metallic component.
Claim 32
Dependent Claim 98 words
A printed circuit board comprising an insulative layer and a resistive line bonded to the insulative layer, said resistive line comprising a composite of a normally conductive metal component and a resistance increasing amount of a non-metallic additive wherein said metal component comprises the combination of chromium and a metal selected from the group consisting of cobalt, vanadium, molybdenum or tungsten; and said non-metallic additive comprises an average of at least about 1 atom of carbon, nitrogen or phosphorus, or a combination of two or more of carbon, nitrogen or phosphorus, per 1000 atoms of said metallic component.

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Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-09-06 1997-03-08 1997-09-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-09-06 2001-03-08 2001-09-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-09-06 2005-03-08 2005-09-07 $7700.00 Window Closed / Lapsed

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