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US6096612A Expired / Lapsed US ⏱️ 0.0 years remaining

Increased effective transistor width using double sidewall spacers

Assignee: Texas Instruments Inc
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Filing: 1998-04-30
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Granted: 2000-08-01
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Expires: 2018-04-30
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Abstract

Abstract A structure and a method for fabricating integrated circuits are disclosed in which narrow trench isolation structures (36) are formed between active regions (38) of an integrated circuit (10). A silicon nitride layer is deposited, patterned and etched to provide nitride mask (16) having spaces (20) which are preferably no larger than the minimum photolithography spacing limits. Single sidewall oxide spacers (24) are formed on the sidewalls of the nitride mask by depositing a conformal coating of oxide and then applying an anisotropic etch, leaving the oxide spacers (24) of approximately 100 to 500 Angstroms thickness on the sidewalls of the nitride mask (16). Isolation trenches (26) are etched into a silicon substrate (12) in the spaces between adjacent ones of the oxide spacers (24). The oxide spacers (24) are then removed without removing the nitride mask (16), leaving ledges, or shelf regions (28), of the substrate (12) in the spaces between the trenches (26) and the nitride mask (16). Channel stops (30) are implanted into the shelf regions (28). Oxide plugs (34) are formed within the trenches (26). Double sidewall spacers, such as nitride spacers (114) and oxide spacers (118), may be used to reduce the width of the trench isolation structure (140). The edges (66) of the isolation trench (60) may also be rounded.

Inventors

  • 👤 Theodore W. Houston

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 02:36
CPC Classifications
H; H10; H10D; H10D64/00; H10D64/20; H10D64/27; H10D64/311; H10D64/411; H10D64/511; H10D64/514; H10D64/516; H10D84/00; H10D84/01; H10D84/0123; H10D84/0126; H10D84/0147; H10D84/02; H10D84/03; H10D84/038; H10W; H10W10/00; H10W10/01; H10W10/011; H10W10/014; H10W10/0148; H10W10/10; H10W10/17

Claims Analysis

Total Claims: 34
Claim 1
Independent Claim 87 words
A method for fabricating an integrated circuit, comprising the steps of: forming an etch mask with photolithographic equipment on a substrate having spaced apart sidewalls in the etch mask; forming first spaced apart sidewall spacers on the sidewalls of the etch mask; forming second spaced apart sidewall spacers on the sidewall of the first sidewall spacers, the second sidewall spacers being of different material than the first sidewall spacers; and forming a trench into the substrate in the space between adjacent ones of the second sidewall spacers.
Claim 2
Independent Claim 87 words
A method for fabricating an integrated circuit, comprising the steps of: forming an etch mask with photolithographic equipment on a substrate having spaced apart sidewalls in the etch mask; forming first spaced apart sidewall spacers on the sidewalls of the etch mask; forming second spaced apart sidewall spacers on the sidewall of the first sidewall spacers, the second sidewall spacers being of different material than the first sidewall spacers; and forming a trench into the substrate in the space between adjacent ones of the second sidewall spacers.
Claim 3
Dependent Claim 26 words
The method of claim 1, wherein the space between the second sidewall spacers being less than the practical lithographic limit for the photolithographic equipment being used.
Claim 4
Independent Claim 126 words
A method for fabricating an integrated circuit, comprising the steps of: forming an etch mask on a substrate having spaced apart sidewalls in the etch mask; forming spaced apart sidewall spacers on the sidewalls of the etch mask; forming a trench into the substrate in the space between adjacent ones of the sidewall spacers; removing the sidewall spacers; implanting channel stops into portions of the substrate which are adjacent to the trench and into the bottom of the trench; disposing a dielectric within the trench, between the portions of the substrate in which the channel stops are formed; and removing the etch mask; wherein the step of forming spaced apart, sidewall spacers comprises forming at least two sidewall spacers on the sidewalls of the etch mask.
Claim 5
Independent Claim 126 words
A method for fabricating an integrated circuit, comprising the steps of: forming an etch mask on a substrate having spaced apart sidewalls in the etch mask; forming spaced apart sidewall spacers on the sidewalls of the etch mask; forming a trench into the substrate in the space between adjacent ones of the sidewall spacers; removing the sidewall spacers; implanting channel stops into portions of the substrate which are adjacent to the trench and into the bottom of the trench; disposing a dielectric within the trench, between the portions of the substrate in which the channel stops are formed; and removing the etch mask; wherein the step of forming spaced apart, sidewall spacers comprises forming at least two sidewall spacers on the sidewalls of the etch mask.
Claim 6
Dependent Claim 15 words
The method according to claim 3, wherein the sidewall spacers are formed of silicon dioxide.
Claim 7
Dependent Claim 88 words
The method according to claim 3, further comprising the steps of: after the step of forming the trench into the substrate, undercut etching a pad oxide disposed beneath at least part of the sidewall spacers to expose the outward corners of the substrate which are adjacent to the trench; and growing an oxide layer upon the outward corners of the substrate adjacent to the trench, such that the peripheral edges of the outward corners are consumed to provide the outward corners with exterior profiles having a convex shape.
Claim 8
Dependent Claim 33 words
The method according to claim 3, wherein the step of forming the spaced apart, sidewall spacers comprises forming only one of the sidewall spacers on each of the sidewalls of the etch mask.
Claim 9
Dependent Claim 15 words
The method according to claim 3, wherein the sidewall spacers are formed of silicon nitride.
Claim 10
Dependent Claim 52 words
The method according to claim 7, and further comprising the step of: growing a silicon oxide on the outward corners of the substrate which are adjacent to the trench, such that the peripheral edges of the corners are consumed to provide the outward corners with the exterior profiles having a convex shape.
Claim 11
Dependent Claim 55 words
The method according to claim 7, and further comprising the step of: performing an undercut etch beneath at least part of the sidewall spacers to consume the outward corners of the substrate adjacent to the trench, such that the peripheral edges of the outward corners are rounded to have exterior profiles with a convex shape.
Claim 12
Dependent Claim 54 words
The method according to claim 9, and further comprising the step of: growing a silicon oxide on the outward corners of the substrate which are adjacent to the trench, such that the peripheral edges of the outward corners are consumed to further round the outward corners with the exterior profiles having a convex shape.
Claim 13
Dependent Claim 16 words
The method according to claim 3, wherein the outermost sidewall spacers are formed of silicon nitride.
Claim 14
Dependent Claim 52 words
The method according to claim 11, and further comprising the step of: growing a silicon oxide on the outward corners of the substrate which are adjacent to the trench, such that the peripheral edges of the outward corners are consumed to provide the outward corners with exterior profiles having a convex shape.
Claim 15
Dependent Claim 59 words
The method according to claim 11, and further comprising the step of: performing an undercut etch beneath at least part of the sidewall spacers to consume the outward corners of the substrate adjacent to the trench, such that the peripheral edges of the outward corners are consumed to provide the outward corners with exterior profiles having a convex shape.
Claim 16
Dependent Claim 54 words
The method according to claim 13, and further comprising the step of: growing a silicon oxide on the outward corners of the substrate which are adjacent to the trench, such that the peripheral edges of the outward corners are consumed to further round the outward corners with the exterior profiles having a convex shape.
Claim 17
Independent Claim 97 words
A method for fabricating an integrated circuit comprising the steps of: forming an etch mask on the substrate having spaced apart sidewalls in the etch mask; forming first sidewall spacers on the sidewalls of the etch mask; forming second sidewall spacers laterally adjacent to the first sidewall spacers, on opposite sides of the first sidewall spacers from the sidewalls of the etch mask; forming trenches into the substrate in spaces between adjacent ones of the second sidewall spacers; disposing a dielectric material within the trenches; and removing the etch mask, and the first and second sidewall spacers.
Claim 18
Independent Claim 97 words
A method for fabricating an integrated circuit comprising the steps of: forming an etch mask on the substrate having spaced apart sidewalls in the etch mask; forming first sidewall spacers on the sidewalls of the etch mask; forming second sidewall spacers laterally adjacent to the first sidewall spacers, on opposite sides of the first sidewall spacers from the sidewalls of the etch mask; forming trenches into the substrate in spaces between adjacent ones of the second sidewall spacers; disposing a dielectric material within the trenches; and removing the etch mask, and the first and second sidewall spacers.
Claim 19
Dependent Claim 26 words
The method according to claim 15, wherein the first and second sidewall spacers are removed after the step of disposing the dielectric material within the trench.
Claim 20
Dependent Claim 59 words
The method according to claim 15, and further comprising the step of: performing an undercut etch beneath at least part of the sidewall spacers to consume the outward corners of the substrate adjacent to the trench, such that the peripheral edges of the outward corners are consumed to provide the outward corners with exterior profiles having a convex shape.
Claim 21
Dependent Claim 72 words
The method according to claim 15, wherein: the step of forming the first sidewall spacers comprises depositing a first conformal layer of silicon nitride and then applying a first anisotropic etch to the first conformal layer of silicon nitride; and the step of forming the second sidewall spacers comprises depositing a second conformal layer of silicon nitride and then applying a second anisotropic etch to the second conformal layer of silicon nitride.
Claim 22
Dependent Claim 89 words
The method according to claim 18, and further comprising the steps of: after the step of forming the trench into the substrate, performing an undercut etch of a pad oxide disposed beneath the second sidewall spacers to expose the outward corners of the substrate which are adjacent to the trench; and growing an oxide layer upon the outward corners of the substrate adjacent to the trench such that the peripheral edges of the outward corners are consumed to provide the outward corners with exterior profiles having a convex shape.
Claim 23
Dependent Claim 44 words
The method according to claim 18, and further comprising the step of: after the step of forming the trench into the substrate, performing an undercut etch of the pad oxide to round the outward corners of the substrate which are adjacent to the trench.
Claim 24
Dependent Claim 22 words
The method according to claim 15, wherein the etch characteristics of the first sidewall spacers and the second sidewall spacers are different.
Claim 25
Dependent Claim 29 words
The method of claim 15, wherein the etch mask has etch properties and the etch properties of the sidewall spacers differ from the etch properties of the etch mask.
Claim 26
Independent Claim 157 words
A method for fabricating an integrated circuit, comprising the steps of: forming an etch mask on a substrate having spaced apart sidewalls in the etch mask; forming first spaced apart, sidewall spacers on the sidewalls of the etch mask; implanting a dopant into portions of the substrate which are adjacent to the first sidewall spacers and which extend between the adjacent ones of the first sidewall spacers; forming second spaced apart, sidewall spacers on the sides of the first sidewall spacers, on an opposite side of the first sidewall spacers from the etch mask; forming a trench between adjacent ones of the second sidewall spacers and into the portions of the substrate having the dopant implanted therein, such that channel stops are defined in the regions of the substrate adjacent to the trench; disposing a dielectric within the trench, between the portions of the substrate in which the channel stops are defined; and removing the etch mask.
Claim 27
Independent Claim 157 words
A method for fabricating an integrated circuit, comprising the steps of: forming an etch mask on a substrate having spaced apart sidewalls in the etch mask; forming first spaced apart, sidewall spacers on the sidewalls of the etch mask; implanting a dopant into portions of the substrate which are adjacent to the first sidewall spacers and which extend between the adjacent ones of the first sidewall spacers; forming second spaced apart, sidewall spacers on the sides of the first sidewall spacers, on an opposite side of the first sidewall spacers from the etch mask; forming a trench between adjacent ones of the second sidewall spacers and into the portions of the substrate having the dopant implanted therein, such that channel stops are defined in the regions of the substrate adjacent to the trench; disposing a dielectric within the trench, between the portions of the substrate in which the channel stops are defined; and removing the etch mask.
Claim 28
Dependent Claim 79 words
The method according to claim 23, further comprising the steps of: after the step of forming the trench into the substrate, removing the second sidewall spacers to expose the outward corners of the substrate which are adjacent to the trench; and growing an oxide layer upon the outward corners of the substrate adjacent to the trench, such that the peripheral edges of the outward corners are consumed to provide the outward corners with exterior profiles having a convex shape.
Claim 29
Dependent Claim 60 words
The method according to claim 23, and further comprising the step of: performing an undercut etch beneath at least part of the second sidewall spacers to consume the outward corners of the substrate adjacent to the trench, such that the peripheral edges of the outward corners are consumed to provide the outward corners with exterior profiles having a convex shape.
Claim 30
Dependent Claim 53 words
The method according to claim 25, and further comprising the step of: growing a silicon oxide on the outward corners of the substrate which are adjacent to the trench, such that the peripheral edges of the corners are consumed to further round the outward corners with the exterior profiles having a convex shape.
Claim 31
Independent Claim 179 words
A method for fabricating an integrated circuit comprising the steps of: forming a pad oxide layer on a substrate; forming a nitride layer on the pad oxide layer; removing a portion of the nitride layer by patterning and etching the nitride layer to provide a nitride mask having spaced apart sidewalls of windows of the nitride mask; forming nitride sidewall spacers on the sidewalls of the nitride mask; forming oxide sidewall spacers laterally adjacent to the nitride sidewall spacers, on opposite sides of the nitride sidewall spacers from the sidewalls of the nitride mask; forming trenches into the substrate in spaces defined between spaced apart, adjacent ones of the oxide sidewall spacers; removing the oxide sidewall spacers to expose shelf regions of the substrate adjacent to the trenches; implanting channel stops into the shelf regions of the substrate which are adjacent to the trenches; disposing a dielectric within the trenches, extending between the shelf regions of the substrate in which the channel stops are formed; and removing the nitride sidewall spacers, the nitride layer and the pad oxide layer.
Claim 32
Independent Claim 179 words
A method for fabricating an integrated circuit comprising the steps of: forming a pad oxide layer on a substrate; forming a nitride layer on the pad oxide layer; removing a portion of the nitride layer by patterning and etching the nitride layer to provide a nitride mask having spaced apart sidewalls of windows of the nitride mask; forming nitride sidewall spacers on the sidewalls of the nitride mask; forming oxide sidewall spacers laterally adjacent to the nitride sidewall spacers, on opposite sides of the nitride sidewall spacers from the sidewalls of the nitride mask; forming trenches into the substrate in spaces defined between spaced apart, adjacent ones of the oxide sidewall spacers; removing the oxide sidewall spacers to expose shelf regions of the substrate adjacent to the trenches; implanting channel stops into the shelf regions of the substrate which are adjacent to the trenches; disposing a dielectric within the trenches, extending between the shelf regions of the substrate in which the channel stops are formed; and removing the nitride sidewall spacers, the nitride layer and the pad oxide layer.
Claim 33
Dependent Claim 24 words
The method according to claim 27, wherein the nitride sidewall spacers are removed after the step of disposing the dielectric material within the trenches.
Claim 34
Dependent Claim 77 words
The method according to claim 27, further comprising the steps of: after the step of forming the trenches into the substrate, growing an oxide layer upon the corners of the substrate adjacent to the trenches such that the peripheral edges of the corners are consumed to provide the outward corners with exterior profiles having a convex shape; and removing the grown oxide layer to expose the outer corners of the substrate which are adjacent to the trenches.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-08-01 2004-01-31 2004-08-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-08-01 2008-01-31 2008-08-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-08-01 2012-01-31 2012-08-01 $7700.00 Window Closed / Lapsed

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