US5861666A — Stacked chip assembly

Claim 1

Independent Claim 160 words

A multiple semiconductor chip assembly comprising a plurality of chip and interposer subassemblies, each said subassembly including an interposer and a semiconductor chip having faces, the chip being mounted to the interposer with one face of the chip facing the interposer, each said interposer including at least one peripheral portion projecting beyond the chip mounted to such interposer and a plurality of leads electrically connected to the chip and extending to said at least one peripheral portion, each said subassembly further including a compliant layer disposed between the chip and interposer of said subassembly so as to permit relative movement of the chip and interposer to compensate for thermal expansion thereof, said subassemblies being stacked one atop the other so that said chips overlie one another and said projecting portions of said interposers overlie one another, the assembly further comprising a plurality of vertical conductors extending alongside the chips and interconnecting the leads at said peripheral portions of said interposers.

Claim 2

Dependent Claim 160 words

A multiple semiconductor chip assembly comprising a plurality of chip and interposer subassemblies, each said subassembly including an interposer and a semiconductor chip having faces, the chip being mounted to the interposer with one face of the chip facing the interposer, each said interposer including at least one peripheral portion projecting beyond the chip mounted to such interposer and a plurality of leads electrically connected to the chip and extending to said at least one peripheral portion, each said subassembly further including a compliant layer disposed between the chip and interposer of said subassembly so as to permit relative movement of the chip and interposer to compensate for thermal expansion thereof, said subassemblies being stacked one atop the other so that said chips overlie one another and said projecting portions of said interposers overlie one another, the assembly further comprising a plurality of vertical conductors extending alongside the chips and interconnecting the leads at said peripheral portions of said interposers.

Claim 3

Dependent Claim 18 words

An assembly as claimed in claim 1 wherein said vertical conductors form interconnections between leads of different interposers.

Claim 4

Dependent Claim 24 words

An assembly as claimed in claim 1 wherein said vertical conductors include metallic masses disposed alongside said chips and interconnecting leads of adjacent interposers.

Claim 5

Dependent Claim 21 words

An assembly as claimed in claim 3 wherein said metallic masses include metallic cores and metallic bonding material overlying said cores.

Claim 6

Dependent Claim 25 words

An assembly as claimed in claim 4 wherein said cores are formed from a metal selected from the group consisting of copper and copper-based alloys.

Claim 7

Dependent Claim 21 words

An assembly as claimed in claim 1 wherein said vertical conductors include metallic rods extending through a plurality of said interposers.

Claim 8

Dependent Claim 15 words

An assembly as claimed in claim 1 wherein each said interposer includes a dielectric layer.

Claim 9

Dependent Claim 25 words

An assembly as claimed in claim 7 wherein the leads of each said interposer extend along a surface of the dielectric layer of the interposer.

Claim 10

Dependent Claim 39 words

An assembly as claimed in claim 1 wherein each said lead includes a flexible inner end bonded to the chip having a first cross-sectional area and an outer end having a second cross-sectional area larger than said inner end.

Claim 11

Dependent Claim 21 words

An assembly as claimed in claim 9 wherein the outer end of each said lead is at least 25 microns thick.

Claim 12

Dependent Claim 44 words

An assembly as claimed in claim 1 wherein each said interposer has a central region aligned with the chip mounted to such interposer, and wherein each said interposer includes a metallic plate extending from said central region to a peripheral portion of such interposer.

Claim 13

Dependent Claim 55 words

An assembly as claimed in claim 11 wherein each said interposer has a plurality of peripheral portions extending outwardly at a plurality of edges of each such interposer, and wherein the leads of each said interposer and the plate of each such interposer extend to different peripheral portions of the interposer at different edges thereof.

Claim 14

Dependent Claim 41 words

An assembly as claimed in claim 11, and wherein said leads extend to peripheral portions of the interposers on oppositely-directed first and second edges thereof, each said plate extending to peripheral portions of the interposer at third and fourth edges thereof.

Claim 15

Dependent Claim 104 words

An assembly as claimed in claim 11 wherein each said interposer includes a dielectric layer having first and second sides, each said chip being disposed on the first side of the dielectric layer in the associated interposer, each said plate being disposed on the second side of the dielectric layer in the associated interposer, each said dielectric layer associated with a plate having apertures in the central region of the interposer, the assembly further comprising metallic posts extending from each said plate through the apertures in the associated dielectric layer to the first side of such layer for conduction of heat to such plate.

Claim 16

Dependent Claim 50 words

An assembly as claimed in claim 11 wherein each said interposer includes a dielectric layer, the leads of such interposer being disposed on one side of the dielectric layer, the plate of each interposer being disposed on the same side of the dielectric layer as the leads of such interposer.

Claim 17

Dependent Claim 51 words

An assembly as claimed in claim 11 wherein each said interposer includes a dielectric layer, the leads of such interposer being disposed on one side of the dielectric layer, the plate of each such interposer being disposed on the opposite side of the dielectric layer from the leads of such interposer.

Claim 18

Dependent Claim 32 words

An assembly as claimed in claim 1 further comprising a panel having conductors thereon defining an electrical circuit, said panel overlying said stack of subassemblies, said vertical conductors extending to said panel.

Claim 19

Dependent Claim 17 words

An assembly as claimed in claim 1 further comprising a metallic heat spreader juxtaposed with said stack.

Claim 20

Dependent Claim 20 words

An assembly as claimed in claim 18 wherein said spreader includes a metallic shell at least partially surrounding said stack.

Claim 21

Dependent Claim 23 words

An assembly as claimed in claim 19 further comprising a dielectric, heat conductive encapsulant substantially filling spaces within said shell around said stack.

Claim 22

Dependent Claim 95 words

A multiple semiconductor chip assembly comprising a plurality of semiconductor chips stacked one atop the other so that said chips overlie one another, means for electrically interconnecting the stacked chips with one another and with an external circuit, said assembly further comprising thermally conductive metallic plates disposed between adjacent chips in the stack compliant layers disposed between said chips and said conductive plates so as to compensate for differential thermal expansion of said chips and said plates, the plates extending outwardly from between the stacked chips to or beyond the edges of the stacked chips.

Claim 23

Dependent Claim 95 words

A multiple semiconductor chip assembly comprising a plurality of semiconductor chips stacked one atop the other so that said chips overlie one another, means for electrically interconnecting the stacked chips with one another and with an external circuit, said assembly further comprising thermally conductive metallic plates disposed between adjacent chips in the stack compliant layers disposed between said chips and said conductive plates so as to compensate for differential thermal expansion of said chips and said plates, the plates extending outwardly from between the stacked chips to or beyond the edges of the stacked chips.

Claim 24

Dependent Claim 32 words

An assembly as claimed in claim 21 further comprising a metallic heat conductive shell at least partially encompassing said stacked chips and said plates, said plates extending into proximity with said shell.

Claim 25

Dependent Claim 24 words

An assembly as claimed in claim 21 wherein at least some of said plates are electrically connected to at least some of said chips.

Claim 26

Dependent Claim 20 words

An assembly as claimed in claim 23 wherein said plates are connected to ground or power connections of said chips.

Claim 27

Dependent Claim 39 words

An assembly as claimed in claim 21 wherein said means for connecting includes a plurality of leads extending laterally outwardly from said stacked chips and a plurality of vertical conductors extending alongside the stacked chips and interconnecting said leads.

Annuity Stage	Window Opens	Payment Deadline	Surcharge Period Until	Estimated Fee	Status
3.5 Years (Year 4)	2002-01-18	2002-07-20	2003-01-19	$2000.00	Window Closed / Lapsed
7.5 Years (Year 8)	2006-01-18	2006-07-20	2007-01-19	$3760.00	Window Closed / Lapsed
11.5 Years (Year 12)	2010-01-18	2010-07-20	2011-01-19	$7700.00	Window Closed / Lapsed

Stacked chip assembly

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