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US5789317A Expired / Lapsed US ⏱️ 0.0 years remaining

Low temperature reflow method for filling high aspect ratio contacts

Assignee: Micron Technology Inc
•
Filing: 1996-04-12
•
Granted: 1998-08-04
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Expires: 2016-04-12
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Abstract

Abstract Impurities are added to a conductor layer in a semiconductor process to prevent formation of void spaces and encourage complete filling of contacts. The impurities reduce the melting point and surface tension of a conductor layer, thereby improving filling characteristics during a reflow step. The impurities may be added at any time during the process, including during conductor deposition and/or reflow.

Inventors

  • 👤 Shubneesh Batra
  • 👤 Gurtej Sandhu

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 20:23
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/40; H10W20/41; H10W20/44; H10W20/4403; H10W20/4405; H10W20/01; H10W20/031; H10W20/056; H10W20/059

Claims Analysis

Total Claims: 31
Claim 1
Independent Claim 87 words
A method of forming a contact, said method comprising the steps of: (a) providing a substrate having a contact hole formed therein; (b) depositing conductive material into said contact hole at a temperature that causes said conductive material to reflow, said conductive material having a surface tension and a melting point; and (c) depositing an impurity into said conductive material while said conductive material is being deposited, said impurity causing at least one of said surface tension and said melting point of said conductive material to lower.
Claim 2
Independent Claim 87 words
A method of forming a contact, said method comprising the steps of: (a) providing a substrate having a contact hole formed therein; (b) depositing conductive material into said contact hole at a temperature that causes said conductive material to reflow, said conductive material having a surface tension and a melting point; and (c) depositing an impurity into said conductive material while said conductive material is being deposited, said impurity causing at least one of said surface tension and said melting point of said conductive material to lower.
Claim 3
Dependent Claim 30 words
The method, as set forth in claim 1, wherein said conductive material comprises at least one of aluminum, aluminum alloy, tungsten, tungsten alloy, titanium, titanium alloy, copper, and copper alloy.
Claim 4
Dependent Claim 55 words
The method, as set forth in claim 1, wherein said impurity is derived from an impurity source comprising at least one of silane, disilane, germane, GeF 4 , SiF 4 , Cl 2 F 2 , ClF 3 , ICl 3 , ICl 5 , TiCl 4 , WF 6 , and TaCl 5 .
Claim 5
Dependent Claim 18 words
The method, as set forth in claim 1, wherein step (c) comprises the step of depositing migrating impurities.
Claim 6
Dependent Claim 18 words
The method, as set forth in claim 1, wherein step (c) comprises the step of depositing non-migrating impurities.
Claim 7
Dependent Claim 27 words
The method, as set forth in claim 1, wherein step (c) comprises the step of lowering said melting point of said conductive material by 10% to 60%.
Claim 8
Dependent Claim 22 words
The method, as set forth in claim 1, wherein step (c) comprises the step of depositing said impurity continuously during step (b).
Claim 9
Dependent Claim 22 words
The method, as set forth in claim 1, wherein step (c) comprises the step of depositing said impurity intermittently during step (b).
Claim 10
Dependent Claim 36 words
The method, as set forth in claim 1, wherein said conductive material comprises aluminum, wherein said impurity is derived from TiCl4, and wherein said impurity is deposited after 70% of said conductive material has been deposited.
Claim 11
Independent Claim 69 words
A method of forming a contact, said method comprising the following steps performed in order: (a) providing a substrate having a contact hole formed therein; (b) depositing conductive material into said contact hole, said conductive material having a melting point; (c) depositing an impurity into said contact hole, said impurity causing said melting point of said conductive material to lower; and (d) reflowing said conductive material and said impurity.
Claim 12
Independent Claim 69 words
A method of forming a contact, said method comprising the following steps performed in order: (a) providing a substrate having a contact hole formed therein; (b) depositing conductive material into said contact hole, said conductive material having a melting point; (c) depositing an impurity into said contact hole, said impurity causing said melting point of said conductive material to lower; and (d) reflowing said conductive material and said impurity.
Claim 13
Dependent Claim 30 words
The method, as set forth in claim 10, wherein said conductive material comprises at least one of aluminum, aluminum alloy, tungsten, tungsten alloy, titanium, titanium alloy, copper, and copper alloy.
Claim 14
Dependent Claim 55 words
The method, as set forth in claim 10, wherein said impurity is derived from an impurity source comprising at least one of silane, disilane, germane, GeF 4 , SiF 4 , Cl 2 F 2 , ClF 3 , ICl 3 , ICl 5 , TiCl 4 , WF 6 , and TaCl 5 .
Claim 15
Dependent Claim 18 words
The method, as set forth in claim 10, wherein step (c) comprises the step of depositing migrating impurities.
Claim 16
Dependent Claim 18 words
The method, as set forth in claim 10, wherein step (c) comprises the step of depositing non-migrating impurities.
Claim 17
Dependent Claim 27 words
The method, as set forth in claim 10, wherein step (c) comprises the step of lowering said melting point of said conductive material by 10% to 60%.
Claim 18
Dependent Claim 22 words
The method, as set forth in claim 10, wherein step (c) comprises the step of depositing said impurity continuously during step (b).
Claim 19
Dependent Claim 22 words
The method, as set forth in claim 10, wherein step (c) comprises the step of depositing said impurity intermittently during step (b).
Claim 20
Dependent Claim 36 words
The method, as set forth in claim 10, wherein said conductive material comprises aluminum, wherein said impurity is derived from TiCl4, and wherein said impurity is deposited after 70% of said conductive material has been deposited.
Claim 21
Dependent Claim 17 words
The method, as set forth in claim 10, wherein steps (b), (c), and (d) are performed simultaneously.
Claim 22
Independent Claim 68 words
A method of forming a contact, said method comprising the steps of: (a) providing a substrate having a contact hole formed therein; (b) depositing conductive material into said contact hole, said conductive material having a melting point; and (c) depositing an impurity onto said conductive material at a temperature that causes said conductive material to reflow, said impurity causing said melting point of said conductive material to lower.
Claim 23
Independent Claim 68 words
A method of forming a contact, said method comprising the steps of: (a) providing a substrate having a contact hole formed therein; (b) depositing conductive material into said contact hole, said conductive material having a melting point; and (c) depositing an impurity onto said conductive material at a temperature that causes said conductive material to reflow, said impurity causing said melting point of said conductive material to lower.
Claim 24
Dependent Claim 30 words
The method, as set forth in claim 20, herein said conductive material comprises at least one of aluminum, aluminum alloy, tungsten, tungsten alloy, titanium, titanium alloy, copper, and copper alloy.
Claim 25
Dependent Claim 55 words
The method, as set forth in claim 20, wherein said impurity is derived from an impurity source comprising at least one of silane, disilane, germane, GeF 4 , SiF 4 , Cl 2 F 2 , ClF 3 , ICl 3 , ICl 5 , TiCl 4 , WF 6 , and TaCl 5 .
Claim 26
Dependent Claim 18 words
The method, as set forth in claim 20, wherein step (c) comprises the step of depositing migrating impurities.
Claim 27
Dependent Claim 18 words
The method, as set forth in claim 20, wherein step (c) comprises the step of depositing non-migrating impurities.
Claim 28
Dependent Claim 27 words
The method, as set forth in claim 20, wherein step (c) comprises the step of lowering said melting point of said conductive material by 10% to 60%.
Claim 29
Dependent Claim 22 words
The method, as set forth in claim 20, wherein step (c) comprises the step of depositing said impurity continuously during step (b).
Claim 30
Dependent Claim 22 words
The method, as set forth in claim 20, wherein step (c) comprises the step of depositing said impurity intermittently during step (b).
Claim 31
Dependent Claim 36 words
The method, as set forth in claim 20, wherein said conductive material comprises aluminum, wherein said impurity is derived from TiCl4, and wherein said impurity is deposited after 70% of said conductive material has been deposited.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-08-03 2002-02-02 2002-08-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-08-03 2006-02-02 2006-08-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-08-03 2010-02-02 2010-08-04 $7700.00 Window Closed / Lapsed

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