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US5371328A Expired / Lapsed US ⏱️ 0.0 years remaining

Component rework

Assignee: International Business Machines Corp
•
Filing: 1993-08-20
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Granted: 1994-12-06
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Expires: 2013-08-20
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Abstract

Abstract An easily reworkable circuit module is provided that allows unusable electronic components that have been encapsulated to be removed from a printed circuit board. A chip or MCM attached to a carrier using direct chip attach methods (DCA), such as C4 or SBC techniques that leave a space between the chip/MCM and carrier, due to the height of the solder balls, connection pads and the like. The present invention places a non-stick release coating on all surfaces intermediate of the chip and carrier. That is, the release coating of the present invention is placed by spraying, or the like between the chip and carrier to form a thin liquid film which inhibits the adhesion of a subsequently applied and cured rigid polymer encapsulant. Thus, when a chip or MCM tests as "bad", rework is a relatively simple matter. The solder connections between the chip and carrier of the module are reflowed and the chip is lifted off. The solder reflow temperature will be below the melting point of the encapsulant, and since the encapsulant did not stick to the chip or carrier, it can be merely wiped away with a dry cloth.

Inventors

  • 👤 Barbara L. Gutierrez
  • 👤 Cheng-Yuan Yu

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 21:19
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/22; H05K3/28; H05K3/288; H05K3/30; H05K3/32; H05K3/34; H05K3/341; H05K3/3431; H05K3/3436; H10; H10W; H10W74/00; H10W74/01; H10W74/012; H10W74/10; H10W74/15; H05K2201/00; H05K2201/10; H05K2201/10613; H05K2201/10954; H05K2201/10977; H05K2201/10992; H05K2203/00; H05K2203/04; H05K2203/041; H05K2203/17; H05K2203/176; H05K3/284; H10W72/00; H10W72/071; H10W72/072; H10W72/07231; H10W72/07236; H10W72/07251; H10W72/20; H10W72/851; H10W72/853; H10W72/856; Y; Y02; Y02P; Y02P70/00; Y02P70/50

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 51 words
An assembly including a carrier with least one electronic component affixed thereto, comprising: means for electrically connecting said component with said carrier; encapsulation means for supporting said electrical connection means; and means for preventing said encapsulation means from adhering to any of said carrier, said electrical connection means and said component.
Claim 2
Dependent Claim 51 words
An assembly including a carrier with least one electronic component affixed thereto, comprising: means for electrically connecting said component with said carrier; encapsulation means for supporting said electrical connection means; and means for preventing said encapsulation means from adhering to any of said carrier, said electrical connection means and said component.
Claim 3
Dependent Claim 19 words
An assembly according to claim 1 wherein said means for preventing are disposed intermediate said carrier and said component.
Claim 4
Dependent Claim 25 words
An assembly according to claim 2 wherein said encapsulation means are disposed intermediate said carrier and said component and contacts only said means for preventing.
Claim 5
Dependent Claim 20 words
An assembly according to claim 3 wherein said component is one of an integrated circuit device and a multichip module.
Claim 6
Dependent Claim 14 words
An assembly according to claim 4 wherein said carrier is a printed wire board.
Claim 7
Dependent Claim 16 words
An assembly according to claim 5 wherein said encapsulation means includes means for excluding environmental contaminants.
Claim 8
Dependent Claim 18 words
An assembly according to claim 5 wherein said means for preventing are comprised of a non-stick coating material.
Claim 9
Dependent Claim 20 words
An assembly according to claim 5 wherein said non-stick coating material is comprised of a silicone or perfluorinated liquid material.
Claim 10
Dependent Claim 17 words
An assembly according to claim 5 wherein said non-stick coating is comprised of a water soluble material.
Claim 11
Dependent Claim 16 words
An assembly according to claim 5 wherein said non-stick coating is comprised of a thermoplastic material.
Claim 12
Dependent Claim 26 words
An assembly according to claim 5 wherein said electrical connection means include solder balls disposed on said component, and electrical connection pads disposed on said carrier.
Claim 13
Dependent Claim 34 words
An assembly according to claim 1 wherein said means for preventing is disposed on a surface of said carrier, intermediate said component and said carrier and extending outwardly around the periphery of said component.
Claim 14
Dependent Claim 23 words
An assembly according to claim 12 wherein said encapsulation means is disposed to encompass said component and to contact said means for preventing.
Claim 15
Dependent Claim 21 words
An assembly according to claim 13 wherein said component is an integrated circuit device and said carrier is a flexible substrate.
Claim 16
Dependent Claim 15 words
An assembly according to claim 14 wherein said means for preventing is a non-stick material.
Claim 17
Dependent Claim 19 words
An assembly according to claim 15 wherein said non-stick material is comprised of a silicone or perfluorinated liquid material.
Claim 18
Dependent Claim 17 words
An assembly according to claim 16 wherein said non-stick material is comprised of a water soluble material.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-12-05 1998-06-06 1998-12-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-12-05 2002-06-06 2002-12-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-12-05 2006-06-06 2006-12-06 $7700.00 Window Closed / Lapsed

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