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US5310990A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of laser processing ferroelectric materials

Assignee: United States Department of the Navy
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Filing: 1991-06-03
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Granted: 1994-05-10
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Expires: 2011-06-03
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Abstract

Abstract Processing methods transform ferroelectric precursor films into a desired crystalline structure without adversely heating nearby materials and circuitry such as those found associated with lead zirconate titanate films. The thin film sample is placed within an appropriate chamber, where a suitable ambient is in contact with the thin film sample. The ambient may be air, oxygen or any other ambient which is known in the art to be appropriate for annealing ferroelectric materials. In this regard annealing in air can done without the processing chamber. The process for annealing relies upon continuous wave (CW) laser annealing, pulse UV annealing with or without a laser and various combinations of thermal pretreatment and processing to allow solid state diffusion in accordance with parameters appropriate for a particular application. Methods of laser patterning thin film ferroelectrics without adversely damaging adjacent or underlying layers, e.g. electrodes, are also disclosed.

Inventors

  • 👤 Stephen D. Russell
  • 👤 Douglas A. Sexton

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 02:59
CPC Classifications
H; H10; H10D; H10D1/00; H10D1/60; H10D1/68; H10D1/682; B; B23; B23K; B23K26/00; B23K26/36; B23K26/361; C; C21; C21D; C21D8/00; C21D8/12; C21D8/1294; H10P; H10P50/00; H10P50/20; H10P50/28; H10P50/282; H10P50/283; H10P50/285; H10P95/00

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 124 words
A method of laser patterning a region of a thin film ferroelectric material comprising: placing said thin film ferroelectric material in an appropriate processing chamber; contacting said region of said thin film ferroelectric material with a suitable ambient; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric material in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with the proper amount of fluence to cause substantial uniform ablation of said region of said thin film ferroelectric material to create said laser patterning without damage to adjacent or underlying materials.
Claim 2
Independent Claim 124 words
A method of laser patterning a region of a thin film ferroelectric material comprising: placing said thin film ferroelectric material in an appropriate processing chamber; contacting said region of said thin film ferroelectric material with a suitable ambient; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric material in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with the proper amount of fluence to cause substantial uniform ablation of said region of said thin film ferroelectric material to create said laser patterning without damage to adjacent or underlying materials.
Claim 3
Dependent Claim 33 words
A method of laser patterning according to claim 1 in which the step of illuminating is repeated to effect a desired depth of ablation and said patterning in said thin film ferroelectric material.
Claim 4
Dependent Claim 26 words
A method of laser patterning according to claim 1 or 2 in which said laser light is pulsed in the UV region of the electromagnetic spectrum.
Claim 5
Dependent Claim 29 words
A method of laser patterning according to claim 3 in which said fluence is between about 20 mJ/cm 2 and 500 mJ/cm 2 with pulse durations exceeding 10 nsec..
Claim 6
Dependent Claim 23 words
A method of laser patterning according to claim 4 in which the pulsed laser light is at the XeF wavelength of 351 nm.
Claim 7
Independent Claim 172 words
A method of laser annealing a region of a thin film ferroelectric precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric precursor in an appropriate processing chamber; contacting said thin film ferroelectric precursor with a suitable ambient; preheating said region of said thin film ferroelectric precursor to provide a thermal pretreatment to prevent volatilization and ablation thereof; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to allow solid state diffusion of said precursor into the ferroelectric phase to effect said annealing of said region of said precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which said pretreatment being above 100° C. in vacuum for duration for at least one hour.
Claim 8
Independent Claim 172 words
A method of laser annealing a region of a thin film ferroelectric precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric precursor in an appropriate processing chamber; contacting said thin film ferroelectric precursor with a suitable ambient; preheating said region of said thin film ferroelectric precursor to provide a thermal pretreatment to prevent volatilization and ablation thereof; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to allow solid state diffusion of said precursor into the ferroelectric phase to effect said annealing of said region of said precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which said pretreatment being above 100° C. in vacuum for duration for at least one hour.
Claim 9
Independent Claim 198 words
A method of laser annealing a region of a thin film ferroelectric precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric precursor in an appropriate processing chamber; contacting said thin film ferroelectric precursor with a suitable ambient; preheating said region of said thin film ferroelectric precursor to provide a thermal pretreatment to prevent volatilization and ablation thereof; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to allow solid state diffusion of said precursor into the ferroelectric phase to effect said annealing of said region of said precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which the step of illuminating with UV laser light being repeated to effect a desired depth of annealing in said thin film ferroelectric precursor and in which said pretreatment being above 100° C. in vacuum for duration for at least one hour.
Claim 10
Independent Claim 198 words
A method of laser annealing a region of a thin film ferroelectric precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric precursor in an appropriate processing chamber; contacting said thin film ferroelectric precursor with a suitable ambient; preheating said region of said thin film ferroelectric precursor to provide a thermal pretreatment to prevent volatilization and ablation thereof; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to allow solid state diffusion of said precursor into the ferroelectric phase to effect said annealing of said region of said precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which the step of illuminating with UV laser light being repeated to effect a desired depth of annealing in said thin film ferroelectric precursor and in which said pretreatment being above 100° C. in vacuum for duration for at least one hour.
Claim 11
Independent Claim 175 words
A method of laser annealing a region of a thin film ferroelectric precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric precursor in an appropriate processing chamber; contacting said thin film ferroelectric precursor with a suitable ambient; preheating said region of said thin film ferroelectric precursor to provide a thermal pretreatment to prevent volatilization and ablation thereof; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to allow solid state diffusion of said precursor into the ferroelectric phase to effect said annealing of said region of said precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which said thermal pretreatment being above 300° C. for duration for at least one hour in a gaseous ambient.
Claim 12
Independent Claim 175 words
A method of laser annealing a region of a thin film ferroelectric precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric precursor in an appropriate processing chamber; contacting said thin film ferroelectric precursor with a suitable ambient; preheating said region of said thin film ferroelectric precursor to provide a thermal pretreatment to prevent volatilization and ablation thereof; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to allow solid state diffusion of said precursor into the ferroelectric phase to effect said annealing of said region of said precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which said thermal pretreatment being above 300° C. for duration for at least one hour in a gaseous ambient.
Claim 13
Independent Claim 201 words
A method of laser annealing a region of a thin film ferroelectric precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric precursor in an appropriate processing chamber; contacting said thin film ferroelectric precursor with a suitable ambient; preheating said region of said thin film ferroelectric precursor to provide a thermal pretreatment to prevent volatilization and ablation thereof; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to allow solid state diffusion of said precursor into the ferroelectric phase to effect said annealing of said region of said precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which the step of illuminating with UV laser light being repeated to effect a desired depth of annealing in said thin film ferroelectric precursor and in which said thermal pretreatment being above 300° C. for duration for at least one hour in a gaseous ambient.
Claim 14
Independent Claim 201 words
A method of laser annealing a region of a thin film ferroelectric precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric precursor in an appropriate processing chamber; contacting said thin film ferroelectric precursor with a suitable ambient; preheating said region of said thin film ferroelectric precursor to provide a thermal pretreatment to prevent volatilization and ablation thereof; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to allow solid state diffusion of said precursor into the ferroelectric phase to effect said annealing of said region of said precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which the step of illuminating with UV laser light being repeated to effect a desired depth of annealing in said thin film ferroelectric precursor and in which said thermal pretreatment being above 300° C. for duration for at least one hour in a gaseous ambient.
Claim 15
Independent Claim 191 words
A method of laser annealing a region of a thin film ferroelectric sol-gel precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric sol-gel precursor in an appropriate processing chamber; contacting said thin film ferroelectric sol-gel precursor with a suitable ambient; preheating said region of said thin film ferroelectric sol-gel precursor to provide a thermal pretreatment to prevent volatilization and ablation of said sol-gel precursor; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric sol-gel precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to densify said thin film ferroelectric sol-gel precursor and allow solid state diffusion of said sol-gel precursor into the ferroelectric phase to effect said annealing of said region of said sol-gel precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which said thermal pretreatment being above 100° C. in vacuum for duration for at least one hour.
Claim 16
Independent Claim 191 words
A method of laser annealing a region of a thin film ferroelectric sol-gel precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric sol-gel precursor in an appropriate processing chamber; contacting said thin film ferroelectric sol-gel precursor with a suitable ambient; preheating said region of said thin film ferroelectric sol-gel precursor to provide a thermal pretreatment to prevent volatilization and ablation of said sol-gel precursor; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric sol-gel precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to densify said thin film ferroelectric sol-gel precursor and allow solid state diffusion of said sol-gel precursor into the ferroelectric phase to effect said annealing of said region of said sol-gel precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which said thermal pretreatment being above 100° C. in vacuum for duration for at least one hour.
Claim 17
Independent Claim 191 words
A method of laser annealing a region of a thin film ferroelectric sol-gel precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric sol-gel precursor in an appropriate processing chamber; contacting said thin film ferroelectric sol-gel precursor with a suitable ambient; preheating said region of said thin film ferroelectric sol-gel precursor to provide a thermal pretreatment to prevent volatilization and ablation of said sol-gel precursor; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric sol-gel precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to densify said thin film ferroelectric sol-gel precursor and allow solid state diffusion of said sol-gel precursor into the ferroelectric phase to effect said annealing of said region of said sol-gel precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which said thermal pretreatment being above 100° C. in vacuum for duration for at least one hour.
Claim 18
Independent Claim 191 words
A method of laser annealing a region of a thin film ferroelectric sol-gel precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric sol-gel precursor in an appropriate processing chamber; contacting said thin film ferroelectric sol-gel precursor with a suitable ambient; preheating said region of said thin film ferroelectric sol-gel precursor to provide a thermal pretreatment to prevent volatilization and ablation of said sol-gel precursor; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric sol-gel precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to densify said thin film ferroelectric sol-gel precursor and allow solid state diffusion of said sol-gel precursor into the ferroelectric phase to effect said annealing of said region of said sol-gel precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which said thermal pretreatment being above 100° C. in vacuum for duration for at least one hour.
Claim 19
Independent Claim 193 words
A method of laser annealing a region of a thin film ferroelectric sol-gel precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric sol-gel precursor in an appropriate processing chamber; contacting said thin film ferroelectric sol-gel precursor with a suitable ambient; preheating said region of said thin film ferroelectric sol-gel precursor to provide a thermal pretreatment to prevent volatilization and ablation of said sol-gel precursor; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric sol-gel precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to densify said thin film ferroelectric sol-gel precursor and allow solid state diffusion of said sol-gel precursor into the ferroelectric phase to effect said annealing of said region of said sol-gel precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which said thermal pretreatment being above 300° C. for duration for at least one hour in a gaseous ambient.
Claim 20
Independent Claim 193 words
A method of laser annealing a region of a thin film ferroelectric sol-gel precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric sol-gel precursor in an appropriate processing chamber; contacting said thin film ferroelectric sol-gel precursor with a suitable ambient; preheating said region of said thin film ferroelectric sol-gel precursor to provide a thermal pretreatment to prevent volatilization and ablation of said sol-gel precursor; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric sol-gel precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to densify said thin film ferroelectric sol-gel precursor and allow solid state diffusion of said sol-gel precursor into the ferroelectric phase to effect said annealing of said region of said sol-gel precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which said thermal pretreatment being above 300° C. for duration for at least one hour in a gaseous ambient.
Claim 21
Independent Claim 221 words
A method of laser annealing a region of a thin film ferroelectric sol-gel precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric sol-gel precursor in an appropriate processing chamber; contacting said thin film ferroelectric sol-gel precursor with a suitable ambient; preheating said region of said thin film ferroelectric sol-gel precursor to provide a thermal pretreatment to prevent volatilization and ablation of said sol-gel precursor; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric sol-gel precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to densify said thin film ferroelectric sol-gel precursor and allow solid state diffusion of said sol-gel precursor into the ferroelectric phase to effect said annealing of said region of said sol-gel precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which the step of illuminating with pulsed laser light is repeated to effect a desired depth of annealing in said thin film ferroelectric said sol-gel precursor and in which said thermal pretreatment being above 300° C. for duration for at least one hour in a gaseous ambient.
Claim 22
Independent Claim 221 words
A method of laser annealing a region of a thin film ferroelectric sol-gel precursor to form a thin film ferroelectric material comprising: placing said thin film ferroelectric sol-gel precursor in an appropriate processing chamber; contacting said thin film ferroelectric sol-gel precursor with a suitable ambient; preheating said region of said thin film ferroelectric sol-gel precursor to provide a thermal pretreatment to prevent volatilization and ablation of said sol-gel precursor; providing a beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region; and illuminating said region of said thin film ferroelectric sol-gel precursor in said suitable ambient with said beam of UV laser light having a substantially flat homogenized-intensity-profile response that is shaped to cover said region with sufficient fluence to densify said thin film ferroelectric sol-gel precursor and allow solid state diffusion of said sol-gel precursor into the ferroelectric phase to effect said annealing of said region of said sol-gel precursor to form said thin film ferroelectric material without damage to adjacent or underlying materials, in which the step of illuminating with pulsed laser light is repeated to effect a desired depth of annealing in said thin film ferroelectric said sol-gel precursor and in which said thermal pretreatment being above 300° C. for duration for at least one hour in a gaseous ambient.

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