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US4786358A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for forming a pattern of a film on a substrate with a laser beam

Assignee: Semiconductor Energy Laboratory Co Ltd
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Filing: 1987-08-07
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Granted: 1988-11-22
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Expires: 2007-08-07
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Abstract

Abstract An improved method for forming a pattern on a substrate coated with a film is shown. The substrate is irradiated with a laser beam which is shaped through a mask, and a portion of the film is removed by the energy of the laser beam to produce the desired pattern. The laser beam is emitted from an exmer laser.

Inventors

  • 👤 Shunpei Yamazaki
  • 👤 Akira Mase
  • 👤 Hiroyuki Sakayori

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 20:15
CPC Classifications
H; H10; H10W; H10W70/00; H10W70/01; H10W70/05; B; B23; B23K; B23K26/00; B23K26/02; B23K26/06; B23K26/064; B23K26/066; G; G02; G02F; G02F1/00; G02F1/01; G02F1/13; G02F1/133; G02F1/1333; G02F1/1343; G02F1/13439; G03; G03F; G03F7/00; G03F7/20; G03F7/2002; G03F7/2004; G03F7/2006; H05; H05K; H05K3/00; H05K3/02; H05K3/027; Y; Y10; Y10S; Y10S430/00; Y10S430/146

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 67 words
A method for forming a pattern of a film provided on a substrate, said method comprising the steps of: generating a laser beam from an eximer laser; expanding said laser beam by an expander; contracting said expanded laser beam through a convex lense; shaping said contracted laser beam through a mask; and irradiating said film with said shaped laser beam to remove selected portion of said film.
Claim 2
Independent Claim 67 words
A method for forming a pattern of a film provided on a substrate, said method comprising the steps of: generating a laser beam from an eximer laser; expanding said laser beam by an expander; contracting said expanded laser beam through a convex lense; shaping said contracted laser beam through a mask; and irradiating said film with said shaped laser beam to remove selected portion of said film.
Claim 3
Dependent Claim 15 words
A method of claim 1 further comprising a step of cleaning the pattern thus formed.
Claim 4
Dependent Claim 12 words
A method of claim 2 wherein said cleaning step is ultrasonic cleaning.
Claim 5
Dependent Claim 17 words
A method of claim 3 wherein said ultrasonic cleaning is carried out with an alcohol or aceton.
Claim 6
Dependent Claim 27 words
The method of claim 1 wherein said mask is formed with a slit through which said contracted laser beam is shaped to have a linear cross section.
Claim 7
Dependent Claim 34 words
The method of claim 5 wherein said irradiating step is carried out repeatedly while the irradiating portion of substrate is shifted with reference to the laser beam in the direction perpendicular to the slit.
Claim 8
Dependent Claim 12 words
The method of claim 6 wherein said slit has a wide end.
Claim 9
Dependent Claim 42 words
The method of claim 1 wherein the pattern of said mask is formed to remove the portion of said contracted laser beam except for an elongated narrow portion and a wide end portion connected with the distal end of said narrow portion.
Claim 10
Dependent Claim 62 words
The method of claim 8 wherein said irradiating step is carried out repeatedly while the irradiating portion of substrate is shifted in the direction perpendicular to the elengated direction of said narrow portion by an shifting amount which is less than that corresponding to the width of said wide end but larger than that corresponding to the width of said narrow portion.
Claim 11
Dependent Claim 30 words
The method of claim 1 wherein said mask is patterned in accordance with a lead pattern for connection with an IC chip which is to be mounted on said substrate.
Claim 12
Dependent Claim 18 words
The method of claim 1 wherein said mask comprises a transparent board and a shading pattern formed thereon.
Claim 13
Dependent Claim 13 words
The method of claim 11 wherein said board is made of artificial quartz.
Claim 14
Dependent Claim 13 words
The method of claim 1 wherein said substrate is mounted on a base.
Claim 15
Dependent Claim 16 words
The method of claim 13 wherein said base comprises a X table and a Y table.
Claim 16
Independent Claim 75 words
A method for forming a pattern of a film provided on a substrate, said method comprising the steps of: generating a laser beam from an eximer laser; expanding said laser beam by an expander; shaping said contracted laser beam through a mask; contracting said expanded laser beam through a convex lense; shaping said contracted laser beam through a mask; and irradiating said film with said shaped laser beam to remove selected portion of said film.
Claim 17
Independent Claim 75 words
A method for forming a pattern of a film provided on a substrate, said method comprising the steps of: generating a laser beam from an eximer laser; expanding said laser beam by an expander; shaping said contracted laser beam through a mask; contracting said expanded laser beam through a convex lense; shaping said contracted laser beam through a mask; and irradiating said film with said shaped laser beam to remove selected portion of said film.

References Cited (Backward Citations)

US3867217A Cited
US3866398A Cited
US4181563A Cited
US4358659A Cited
US4508749A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-11-22 1992-05-23 1992-11-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-11-22 1996-05-23 1996-11-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-11-22 2000-05-23 2000-11-22 $7700.00 Window Closed / Lapsed

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