Patent US5261472A successfully refreshed from Google Patents.
← Back to Patent Explorer
US5261472A Expired / Lapsed US ⏱️ 0.0 years remaining

Polyester filaments, yarns and tows

Assignee: Invista North America LLC
•
Filing: 1991-09-03
•
Granted: 1993-11-16
•
Expires: 2011-09-03
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Drawing, especially cold-drawing, or hot-drawing or other heat-treatments of spin-oriented crystalline polyester filaments, and particularly polyester feed yarns, that have been prepared by spinning at speeds of, e.g., 4 kg/min, and have low shrinkage and no natural draw ratio in the conventional sense, provides useful technique for obtaining uniform drawn filaments of desired denier and thereby provides improved flexibility to obtain filaments and yarns of various denier. The resulting uniform filaments have useful properties that are improved in certain respects.

Inventors

  • 👤 Benjamin H. Knox
  • 👤 James B. Noe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 17:43
CPC Classifications
D; D01; D01F; D01F8/00; D01F8/04; D01F8/14; D01D; D01D10/00; D01D10/02; D01D5/00; D01D5/08; D01D5/082; D01D5/22; D01D5/24; D01F8/12; D02; D02G; D02G1/00; D02G1/18; D02G3/00; D02G3/02; D02J; D02J1/00; D02J1/22; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T442/00; Y10T442/30; Y10T442/3976

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 147 words
Improved polyester filament warp yarns of elongation-to-break (E B ) about 20 to about 90%, tenacity at 7% elongation (T 7 ) at least about 1 gram/denier, post yield modulus (PYM) such that its square root (√PYM) is about 2.5 to 5, boil-off shrinkage (S 1 ) less than about 10%, thermal stability as shown by an S 2 value less than about +2%, net shrinkage (S 12 ) less than about 8%, maximum shrinkage tension (ST) less than about 0.5 grams/denier, density (ρ) about 1.355 to about 1.415 grams/cubic centimeter, crystal size (CS) about 60 to about 90 Å and also at least about the following value in relation to the density: CS>(250 ρ-282.5)Å and Relative Disperse Dye Rate (RDDR) at least about 0.075 and also at least about the following value in relation to the square root of the post yield modulus (√PYM) RDDR>0.165-0.025 √PYM.
Claim 2
Dependent Claim 147 words
Improved polyester filament warp yarns of elongation-to-break (E B ) about 20 to about 90%, tenacity at 7% elongation (T 7 ) at least about 1 gram/denier, post yield modulus (PYM) such that its square root (√PYM) is about 2.5 to 5, boil-off shrinkage (S 1 ) less than about 10%, thermal stability as shown by an S 2 value less than about +2%, net shrinkage (S 12 ) less than about 8%, maximum shrinkage tension (ST) less than about 0.5 grams/denier, density (ρ) about 1.355 to about 1.415 grams/cubic centimeter, crystal size (CS) about 60 to about 90 Å and also at least about the following value in relation to the density: CS>(250 ρ-282.5)Å and Relative Disperse Dye Rate (RDDR) at least about 0.075 and also at least about the following value in relation to the square root of the post yield modulus (√PYM) RDDR>0.165-0.025 √PYM.
Claim 3
Dependent Claim 29 words
Warp yarns according to claim 1, characterized in that each of the boil-off shrinkage (S 1 ) and the net shrinkage (S 12 ) is less than about 6%.
Claim 4
Dependent Claim 38 words
Warp yarns according to claim 1, characterized in that the elongation-to-break (E B ) is about 20 to about 60%, and the post yield modulus (PYM) is such that its square root (√PYM) is about 3 to 5.
Claim 5
Dependent Claim 20 words
Warp yarns according to claim 1, characterized in that the Relative Disperse Dye Rate (RDDR) is at least about 0.09.
Claim 6
Dependent Claim 20 words
Warp yarns according to claim 1, characterized in that the maximum shrinkage tension (ST) is less than about 0.15 grams/denier.
Claim 7
Dependent Claim 21 words
Warp yarns according to claim 1, characterized in that the density (ρ) is about 1.37 to about 1.415 g/cm 3 .
Claim 8
Dependent Claim 147 words
Improved polyester filament tow, of elongation-to-break (E B ) about 20 to about 90%, tenacity at 7% elongation (T 7 ) at least about 1 gram/denier, post yield modulus (PYM) such that its square root (√PYM) is about 2.5 to 5, boil-off shrinkage (S 1 ) less than about 10%, thermal stability as shown by an S 2 value less than about +2%, net shrinkage (S 12 ) less than about 8%, maximum shrinkage tension (ST) less than about 0.5 grams/denier, density (ρ) about 1.355 to about 1.415 grams/cubic centimeter, crystal size (CS) about 60 to about 90 Å and also at least about the following value in relation to the density: CS>(250 ρ-282.5) Å. and Relative Disperse Dye Rate (RDDR) at least about 0.075 and also at least about the following value in relation to the square root of the post yield modulus (√PYM) RDDR>0.165-0.025 √PYM.
Claim 9
Dependent Claim 147 words
Improved polyester filament tow, of elongation-to-break (E B ) about 20 to about 90%, tenacity at 7% elongation (T 7 ) at least about 1 gram/denier, post yield modulus (PYM) such that its square root (√PYM) is about 2.5 to 5, boil-off shrinkage (S 1 ) less than about 10%, thermal stability as shown by an S 2 value less than about +2%, net shrinkage (S 12 ) less than about 8%, maximum shrinkage tension (ST) less than about 0.5 grams/denier, density (ρ) about 1.355 to about 1.415 grams/cubic centimeter, crystal size (CS) about 60 to about 90 Å and also at least about the following value in relation to the density: CS>(250 ρ-282.5) Å. and Relative Disperse Dye Rate (RDDR) at least about 0.075 and also at least about the following value in relation to the square root of the post yield modulus (√PYM) RDDR>0.165-0.025 √PYM.
Claim 10
Dependent Claim 29 words
A tow according to claim 7, characterized in that each of the boil-off shrinkage (S 1 ) and the net shrinkage (S 12 ) is less than about 6%.
Claim 11
Dependent Claim 38 words
A tow according to claim 7, characterized in that the elongation-to-break (E B ) is about 20 to about 60%, and the post yield modulus (PYM) is such that its square root (√PYM) is about 3 to 5.
Claim 12
Dependent Claim 20 words
A tow according to claim 7, characterized in that the Relative Disperse Dye Rate (RDDR) is at least about 0.09.
Claim 13
Dependent Claim 20 words
A tow according to claim 7, characterized in that the maximum shrinkage tension (ST) is less than about 0.15 grams/denier.
Claim 14
Dependent Claim 21 words
A tow according to claim 7, characterized in that the density (ρ) is about 1.37 to about 1.415 g/CM 3 .
Claim 15
Dependent Claim 116 words
Improved polyester filament yarns, of elongation-to-break (E B ) about 20 to about 90%, tenacity at 7% elongation (T 7 ) at least about 1 gram/denier, post yield modulus (PYM) such that its square root (√PYM) is about 2.5 to 5, boil-off shrinkage (S 1 ) less than about 10%, thermal stability as shown by an S 2 value less than about +2%, net shrinkage (S 12 ) less than about 8%, maximum shrinkage tension (ST) less than about 0.5 grams/densier, density (ρ) about 1.355 to about 1.415 grams/cubic centimeter, and of crystal size (CS) about 60 to about 90 Angstroms and also at least about the following value in relation to density; CS>(250 ρ-282.5) Angstroms
Claim 16
Dependent Claim 116 words
Improved polyester filament yarns, of elongation-to-break (E B ) about 20 to about 90%, tenacity at 7% elongation (T 7 ) at least about 1 gram/denier, post yield modulus (PYM) such that its square root (√PYM) is about 2.5 to 5, boil-off shrinkage (S 1 ) less than about 10%, thermal stability as shown by an S 2 value less than about +2%, net shrinkage (S 12 ) less than about 8%, maximum shrinkage tension (ST) less than about 0.5 grams/densier, density (ρ) about 1.355 to about 1.415 grams/cubic centimeter, and of crystal size (CS) about 60 to about 90 Angstroms and also at least about the following value in relation to density; CS>(250 ρ-282.5) Angstroms
Claim 17
Dependent Claim 38 words
Yarns according to claim 13, wherein each of the boil-off shrinkage (S 1 ) and the net shrinkage (S 12 ) is less than about 6%, and the density is about 1.37 to about 1.415 g/cm 3 .
Claim 18
Dependent Claim 17 words
Yarns according to claim 13, wherein the maximum shrinkage tension (ST) is less than about 0.15 grams/denier.
Claim 19
Dependent Claim 49 words
Yarns according to claim 13, wherein each of the boil-off shrinkage (S 1 ) and the net shrinkage (S 12 ) is less than about 6% and the density is about 1.37 to about 1.415 g/cm 3 and the maximum shrinkage tension (ST) is less than about 0.15 grams/denier.
Claim 20
Dependent Claim 35 words
Yarns according to claim 13, wherein the elongation-to-break (E B ) is about 20 to about 60%, and the post yield modulus (PYM) is such that its square root (√PYM) is about 3 to 5.
Claim 21
Dependent Claim 17 words
Yarns according to claim 13, wherein the Relative Disperse Dye Rate (RDDR) is at least about 0.09.
Claim 22
Dependent Claim 47 words
Yarns according to claim 13, wherein the elongation-to-break (E B ) is about 20 to about 60%, and the post yield modulus (PYM) is such that its square root (√PYM) is about 3 to 5, and the Relative Disperse Dye Rate (RDDR) is at least about 0.09.
Claim 23
Dependent Claim 152 words
A fabric of polyester filament yarns, the improvement characterized in that said fabric has a Mullen Burst Strength (lbs.*yd 2 /oz.*in.) as measured on the fabric after boil-off (ABO) of at least about 31[1-E B (ABO)/100] and said polyester filament yarns are of elongation-to-break (E B ) about 20 to about 90%, tenacity at 7% elongation (T 7 ) at least about 1 gram/denier, post yield modulus (PYM) such that its square root (√PYM) is about 2.5 to about 5, boil-off shrinkage (S 1 ) less than about 10%, thermal stability as shown by an S 2 value of less than about 2%, net shrinkage (S 12 ) less than about 8%, maximum shrinkage tension (ST) less than about 0.5 grams/denier, density (ρ) about 1.355 to about 1.415 grams/cubic centimeter, crystal size (CS) about 60 to about 90 Angstroms and also at least about the following relation to density: CS>(250 ρ-282.5) Angstroms
Claim 24
Dependent Claim 152 words
A fabric of polyester filament yarns, the improvement characterized in that said fabric has a Mullen Burst Strength (lbs.*yd 2 /oz.*in.) as measured on the fabric after boil-off (ABO) of at least about 31[1-E B (ABO)/100] and said polyester filament yarns are of elongation-to-break (E B ) about 20 to about 90%, tenacity at 7% elongation (T 7 ) at least about 1 gram/denier, post yield modulus (PYM) such that its square root (√PYM) is about 2.5 to about 5, boil-off shrinkage (S 1 ) less than about 10%, thermal stability as shown by an S 2 value of less than about 2%, net shrinkage (S 12 ) less than about 8%, maximum shrinkage tension (ST) less than about 0.5 grams/denier, density (ρ) about 1.355 to about 1.415 grams/cubic centimeter, crystal size (CS) about 60 to about 90 Angstroms and also at least about the following relation to density: CS>(250 ρ-282.5) Angstroms
Claim 25
Dependent Claim 47 words
A fabric according to claim 20, wherein asid polyester filament yarns comprising said fabric are of Relative Disperse Dye Rate (RDDR) at least about 0.075 and also at least about the following value in relation to the square root of the post yield modulus (√PYM): RDDR>(0.165-0.025 √PYM).

References Cited (Backward Citations)

US3771307A Cited
US3772872A Cited
US4134882A Cited
US4195051A Cited
US4156071A Cited
US4407767A Cited
DE3018373A1 Cited
DE3328449A1 Cited
US5066447A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-11-15 1997-05-17 1997-11-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-11-15 2001-05-17 2001-11-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-11-15 2005-05-17 2005-11-16 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag