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US4748103A Expired / Lapsed US ⏱️ 0.0 years remaining

Mask-surrogate semiconductor process employing dopant protective region

Assignee: Microsemi Corp Power Products Group
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Filing: 1986-03-21
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Granted: 1988-05-31
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Expires: 2006-03-21
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Abstract

Abstract A mask-defect-immune process for making MOS semiconductor devices. The process features the creation of a surrogate mask in semiconductor wafer material per se, thus to eliminate the requirement that plural masks be used, and that plural mask alignments be performed. In all ways of practicing the invention, a surrogate mask is created in a dopant protective region.

Inventors

  • 👤 Theodore G. Hollinger

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 21:32
CPC Classifications
H; H10; H10D; H10D30/00; H10D30/60; H10D30/64; H10D30/66; H10D62/00; H10D62/10; H10D62/13; H10D62/149; H10D62/151; H10D64/00; H10D64/20; H10D64/27; H10D64/311; H10D84/00; H10D84/01; H10D84/0123; H10D84/0126; H10P; H10P30/00; H10P30/20; H10P30/22; H10P76/00; H10P76/40; H10D64/01; H10D64/017; H10D64/23; H10D64/251; H10D64/252; H10D64/2527; H10D64/256; Y; Y10; Y10S; Y10S430/00; Y10S430/146; Y10S438/00; Y10S438/942

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 100 words
A method employing no more than one independent mask of producing a plural-functional-region MOS semiconductor device in a substrate structure including an outer, MOS oxide layer, and wherein at least one doping step is involved, said method comprising forming over the oxide layer a dopant protective layer, creating a first and only mask-surrogate pattern-definer having a defined outline characteristic in such protective layer, and thereafter, employing the unaltered perimetral outline characteristic per se of such only-created pattern-definer for control and self-alignment masking to effect the making of the desired, final functional regions in the device, including a conductive-material deposition step.
Claim 2
Independent Claim 100 words
A method employing no more than one independent mask of producing a plural-functional-region MOS semiconductor device in a substrate structure including an outer, MOS oxide layer, and wherein at least one doping step is involved, said method comprising forming over the oxide layer a dopant protective layer, creating a first and only mask-surrogate pattern-definer having a defined outline characteristic in such protective layer, and thereafter, employing the unaltered perimetral outline characteristic per se of such only-created pattern-definer for control and self-alignment masking to effect the making of the desired, final functional regions in the device, including a conductive-material deposition step.
Claim 3
Dependent Claim 20 words
The method of claim 1, wherein said creating is accomplished in the absence of the use of any independent mask.
Claim 4
Dependent Claim 14 words
The method of claim 2, wherein said creating is performed by a controlled laser.
Claim 5
Dependent Claim 13 words
The method of claim 2, wherein said creating takes place through ion-beam bombardment.
Claim 6
Independent Claim 23 words
The method of claims 1, 2, 3 or 4, wherein the making of the final functional regions includes at least one diffusion step.
Claim 7
Independent Claim 94 words
A method of producing a plural-functional-region MOS semiconductor device in a substrate structure including an outer, MOS oxide layer, said method comprising forming over the oxide layer a dopant protective layer, in the absence of the use of any independent mask, creating a first and only mask-surrogate pattern-definer having a defined outline characteristic in such protective layer, and thereafter, employing the unaltered perimetral outline characteristic per se of such only-created pattern-definer for control and self-alignment masking to effect the making of the desired, final functional regions in the device, including a conductive-material deposition step.
Claim 8
Independent Claim 94 words
A method of producing a plural-functional-region MOS semiconductor device in a substrate structure including an outer, MOS oxide layer, said method comprising forming over the oxide layer a dopant protective layer, in the absence of the use of any independent mask, creating a first and only mask-surrogate pattern-definer having a defined outline characteristic in such protective layer, and thereafter, employing the unaltered perimetral outline characteristic per se of such only-created pattern-definer for control and self-alignment masking to effect the making of the desired, final functional regions in the device, including a conductive-material deposition step.
Claim 9
Dependent Claim 14 words
The method of claim 6, wherein said creating is performed by a controlled laser.
Claim 10
Dependent Claim 13 words
The method of claim 6, wherein said creating takes place through ion-beam bombardment.
Claim 11
Independent Claim 22 words
The method of claims 6, 7 or 8, wherein the making of the final functional regions includes at least one doping step.
Claim 12
Independent Claim 101 words
A method of producing a plural-functional-region MOS semiconductor device in a substrate structure including an outer MOS oxide layer, and wherein at least one doping step is involved, said method comprising forming over the oxide layer a dopant protective layer, creating, with a single, pre-configured, independent mask, a first and only mask-surrogate pattern-definer having a defined outline characteristic in such protective layer, and thereafter, employing the unaltered perimetral outline characteristic per se of such only-created pattern-definer, in lieu of any other independent mask, for control and self-alignment masking to effect the making of the desired, final functional regions in the device.
Claim 13
Independent Claim 101 words
A method of producing a plural-functional-region MOS semiconductor device in a substrate structure including an outer MOS oxide layer, and wherein at least one doping step is involved, said method comprising forming over the oxide layer a dopant protective layer, creating, with a single, pre-configured, independent mask, a first and only mask-surrogate pattern-definer having a defined outline characteristic in such protective layer, and thereafter, employing the unaltered perimetral outline characteristic per se of such only-created pattern-definer, in lieu of any other independent mask, for control and self-alignment masking to effect the making of the desired, final functional regions in the device.
Claim 14
Dependent Claim 19 words
The method of claim 1, wherein the making of the final functional regions includes at least one diffusion step.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-05-31 1991-11-30 1992-05-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-05-31 1995-11-30 1996-05-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-05-31 1999-11-30 2000-05-31 $7700.00 Window Closed / Lapsed

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