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US4454646A Expired / Lapsed US ⏱️ 0.0 years remaining

Isolation for high density integrated circuits

Assignee: International Business Machines Corp
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Filing: 1981-08-27
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Granted: 1984-06-19
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Expires: 2001-08-27
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Abstract

Abstract An integrated circuit structure having substrate contacts formed as a part of the isolation structure and method for making the same is described. The integrated circuit structure is composed of a monocrystalline silicon body having a pattern of dielectric isolation surrounding regions of the monocrystalline silicon in the body. The dielectric isolation pattern includes a recessed dielectric portion at and just below the surface of the integrated circuit and a deep portion which extends from the side of the recessed dielectric portion opposite to that portion at the surface of said body into the monocrystalline silicon body. A highly doped polycrystalline silicon substrate contact is located within the deep portion of the pattern of isolation. At certain locations the deep portion of the pattern extends to the surface of the silicon body where interconnection metallurgy can electrically contact the polycrystalline silicon so as to form a substrate contact to the bottom of the deep portion of the isolation where the contact electrically connects to the silicon body. Any of a variety of integrated circuit device structures may be incorporated within the monocrystalline silicon regions. These devices include bipolar transistors, field effect transistors, capacitors, diodes, resistors and the like.

Inventors

  • 👤 Richard C. Joy
  • 👤 Bernard M. Kemlage
  • 👤 John L. Mauer, IV

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 19:34
CPC Classifications
H; H10; H10W; H10W10/00; H10W10/01; H10W10/011; H10W10/012; H10W10/041; H10W10/10; H10W10/13; H10W10/40; H10W20/00; H10W20/01; H10W20/021

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 249 words
Method for forming a recessed isolation structure for an integrated circuit structure having substrate contacts comprising: forming a pattern of trenches having substantially vertical sidewalls in a monocrystalline silicon substrate in all areas where said isolation structure and said substrate contacts are desired by an etching procedure through an appropriate mask; forming an insulating layer upon the surfaces of said trenches; removing said insulating layer from the bottom surfaces of said trenches; depositing a layer of doped polycrystalline silicon over said substrate to fill said trenches; planarizing said substrate by an etching process which substantially removes said layer of polycrystalline silicon except from said trenches; forming a masking layer over the said substrate surface having said pattern of trenches filled with polycrystalline silicon; opening a pattern in said masking layer to the said silicon substrate wherein said isolation structure is desired and which is in at least part over said pattern of trenches filled with polycrystalline silicon; said pattern in said masking layer is open to the said pattern of trenches except for the portion of the said pattern of trenches designated to act as the substrate contacts of said integrated circuit structure; oxidizing the exposed monocrystalline substrate having said pattern of trenches filled with polycrystalline silicon to produce said recessed isolation structure; removing said masking layer; forming the desired active and passive devices in said monocrystalline silicon substrate between said recessed isolation structure; and making appropriate electrical contact to said active and passive devices, and said substrate contacts.
Claim 2
Dependent Claim 249 words
Method for forming a recessed isolation structure for an integrated circuit structure having substrate contacts comprising: forming a pattern of trenches having substantially vertical sidewalls in a monocrystalline silicon substrate in all areas where said isolation structure and said substrate contacts are desired by an etching procedure through an appropriate mask; forming an insulating layer upon the surfaces of said trenches; removing said insulating layer from the bottom surfaces of said trenches; depositing a layer of doped polycrystalline silicon over said substrate to fill said trenches; planarizing said substrate by an etching process which substantially removes said layer of polycrystalline silicon except from said trenches; forming a masking layer over the said substrate surface having said pattern of trenches filled with polycrystalline silicon; opening a pattern in said masking layer to the said silicon substrate wherein said isolation structure is desired and which is in at least part over said pattern of trenches filled with polycrystalline silicon; said pattern in said masking layer is open to the said pattern of trenches except for the portion of the said pattern of trenches designated to act as the substrate contacts of said integrated circuit structure; oxidizing the exposed monocrystalline substrate having said pattern of trenches filled with polycrystalline silicon to produce said recessed isolation structure; removing said masking layer; forming the desired active and passive devices in said monocrystalline silicon substrate between said recessed isolation structure; and making appropriate electrical contact to said active and passive devices, and said substrate contacts.
Claim 3
Dependent Claim 15 words
The method of claim 1 wherein said etching procedure is by a reactive ion etching.
Claim 4
Dependent Claim 20 words
The method of claim 1 wherein said monocrystalline silicon substrate includes a base silicon body and an epitaxial layer thereover.
Claim 5
Dependent Claim 47 words
The method of claim 3 wherein said devices are a bipolar integrated circuit structure, bipolar structure is formed therein by providing a subcollector overlaping said base silicon body and said epitaxial layer and by forming a bipolar transistor within said monocrystalline substrate between said recessed isolation structure.
Claim 6
Dependent Claim 19 words
The method of claim 1 wherein said insulating layer is silicon dioxide and which is formed by thermal oxidation.
Claim 7
Dependent Claim 25 words
The method of claim 5 wherein said insulating layer is removed from the said bottom surfaces by anisotropic etching using a reactive ion etching process.
Claim 8
Dependent Claim 26 words
The method of claim 4 wherein said base region is P, said subcollector is N+, said polycrystalline silicon is P+ and said bipolar transistor is NPN.
Claim 9
Dependent Claim 22 words
The method of claim 1 wherein said planarization is accomplished by preferentially etching said polycrystalline silicon in a reactive ion etching ambient.
Claim 10
Dependent Claim 43 words
The method of claim 1 wherein prior to said oxidizing the said exposed monocrystalline substrate is etched so that when said oxidizing is completed the top surfaces of the formed silicon dioxide will be substantially planar with the surface of said monocrystalline substrate.
Claim 11
Dependent Claim 52 words
The method of claim 1 wherein said recessed isolation structure surface portion is greater than about 1 um in width and less than 1.5 um in depth and the trench portion is less than about 5 um in width and 6 um in depth below the bottom surface of said surface portion.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-06-19 1987-12-19 1988-06-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-06-19 1991-12-19 1992-06-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-06-19 1995-12-19 1996-06-19 $7700.00 Window Closed / Lapsed

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