Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
249 words
Method for forming a recessed isolation structure for an integrated circuit structure having substrate contacts comprising: forming a pattern of trenches having substantially vertical sidewalls in a monocrystalline silicon substrate in all areas where said isolation structure and said substrate contacts are desired by an etching procedure through an appropriate mask; forming an insulating layer upon the surfaces of said trenches; removing said insulating layer from the bottom surfaces of said trenches; depositing a layer of doped polycrystalline silicon over said substrate to fill said trenches; planarizing said substrate by an etching process which substantially removes said layer of polycrystalline silicon except from said trenches; forming a masking layer over the said substrate surface having said pattern of trenches filled with polycrystalline silicon; opening a pattern in said masking layer to the said silicon substrate wherein said isolation structure is desired and which is in at least part over said pattern of trenches filled with polycrystalline silicon; said pattern in said masking layer is open to the said pattern of trenches except for the portion of the said pattern of trenches designated to act as the substrate contacts of said integrated circuit structure; oxidizing the exposed monocrystalline substrate having said pattern of trenches filled with polycrystalline silicon to produce said recessed isolation structure; removing said masking layer; forming the desired active and passive devices in said monocrystalline silicon substrate between said recessed isolation structure; and making appropriate electrical contact to said active and passive devices, and said substrate contacts.
Claim 2
Dependent Claim
249 words
Method for forming a recessed isolation structure for an integrated circuit structure having substrate contacts comprising: forming a pattern of trenches having substantially vertical sidewalls in a monocrystalline silicon substrate in all areas where said isolation structure and said substrate contacts are desired by an etching procedure through an appropriate mask; forming an insulating layer upon the surfaces of said trenches; removing said insulating layer from the bottom surfaces of said trenches; depositing a layer of doped polycrystalline silicon over said substrate to fill said trenches; planarizing said substrate by an etching process which substantially removes said layer of polycrystalline silicon except from said trenches; forming a masking layer over the said substrate surface having said pattern of trenches filled with polycrystalline silicon; opening a pattern in said masking layer to the said silicon substrate wherein said isolation structure is desired and which is in at least part over said pattern of trenches filled with polycrystalline silicon; said pattern in said masking layer is open to the said pattern of trenches except for the portion of the said pattern of trenches designated to act as the substrate contacts of said integrated circuit structure; oxidizing the exposed monocrystalline substrate having said pattern of trenches filled with polycrystalline silicon to produce said recessed isolation structure; removing said masking layer; forming the desired active and passive devices in said monocrystalline silicon substrate between said recessed isolation structure; and making appropriate electrical contact to said active and passive devices, and said substrate contacts.
Claim 3
Dependent Claim
15 words
The method of claim 1 wherein said etching procedure is by a reactive ion etching.
Claim 4
Dependent Claim
20 words
The method of claim 1 wherein said monocrystalline silicon substrate includes a base silicon body and an epitaxial layer thereover.
Claim 5
Dependent Claim
47 words
The method of claim 3 wherein said devices are a bipolar integrated circuit structure, bipolar structure is formed therein by providing a subcollector overlaping said base silicon body and said epitaxial layer and by forming a bipolar transistor within said monocrystalline substrate between said recessed isolation structure.
Claim 6
Dependent Claim
19 words
The method of claim 1 wherein said insulating layer is silicon dioxide and which is formed by thermal oxidation.
Claim 7
Dependent Claim
25 words
The method of claim 5 wherein said insulating layer is removed from the said bottom surfaces by anisotropic etching using a reactive ion etching process.
Claim 8
Dependent Claim
26 words
The method of claim 4 wherein said base region is P, said subcollector is N+, said polycrystalline silicon is P+ and said bipolar transistor is NPN.
Claim 9
Dependent Claim
22 words
The method of claim 1 wherein said planarization is accomplished by preferentially etching said polycrystalline silicon in a reactive ion etching ambient.
Claim 10
Dependent Claim
43 words
The method of claim 1 wherein prior to said oxidizing the said exposed monocrystalline substrate is etched so that when said oxidizing is completed the top surfaces of the formed silicon dioxide will be substantially planar with the surface of said monocrystalline substrate.
Claim 11
Dependent Claim
52 words
The method of claim 1 wherein said recessed isolation structure surface portion is greater than about 1 um in width and less than 1.5 um in depth and the trench portion is less than about 5 um in width and 6 um in depth below the bottom surface of said surface portion.