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USRE28653E Expired / Lapsed US ⏱️ 0.0 years remaining

Method of fabricating semiconductor devices

Assignee: —
•
Filing: 1972-08-10
•
Granted: 1975-12-16
•
Expires: 1992-08-10
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Abstract

Abstract The invention is a method of fabricating semiconductor devices which have the uniform avalanche breakdown junctions characteristic of prior art mesa device structures while retaining the desirable passivation and overlay contact features characteristic of planar structures. An important feature is based on the fact that the bulk increases when silicon is converted to the oxide whereby depressions in a silicon body can be filled by selective oxidation of the regions of the depressions.

Inventors

No inventors recorded.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 21:32
CPC Classifications
H; H10; H10W; H10W74/00; H10W74/40; H10D; H10D99/00; H10P; H10P95/00

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 5 words
the semiconductor material is silicon;
Claim 2
Dependent Claim 5 words
the semiconductor material is silicon;
Claim 3
Dependent Claim 5 words
THE SEMICONDUCTOR MATERIAL IS SILICON;
Claim 4
Dependent Claim 5 words
THE SEMICONDUCTOR MATERIAL IS SILICON;
Claim 5
Dependent Claim 29 words
THE FIRST FORMING STEP PRODUCES AN EPITAXIAL SILICON LAYER WHICH IS ABOUT ONE MICRON THICK ON A THICKER BULK PORTION AND WHICH IS DOPED DIFFERENTLY FROM THE BULK PORTION;
Claim 6
Dependent Claim 29 words
THE FIRST FORMING STEP PRODUCES AN EPITAXIAL SILICON LAYER WHICH IS ABOUT ONE MICRON THICK ON A THICKER BULK PORTION AND WHICH IS DOPED DIFFERENTLY FROM THE BULK PORTION;
Claim 7
Dependent Claim 29 words
the first forming step produces an epitaxial silicon layer which is about one micron thick on a thicker bulk portion and which is doped differently from the bulk portion;
Claim 8
Dependent Claim 29 words
the first forming step produces an epitaxial silicon layer which is about one micron thick on a thicker bulk portion and which is doped differently from the bulk portion;
Claim 9
Dependent Claim 18 words
the first mask is of a material selected from the group consisting of silicon nitride and aluminum oxide,
Claim 10
Dependent Claim 18 words
the first mask is of a material selected from the group consisting of silicon nitride and aluminum oxide,
Claim 11
Dependent Claim 18 words
THE FIRST MASK IS OF A MATERIAL SELECTED FROM THE GROUP CONSISTING OF SILICON NITRIDE AND ALUMINUM OXIDE,
Claim 12
Dependent Claim 18 words
THE FIRST MASK IS OF A MATERIAL SELECTED FROM THE GROUP CONSISTING OF SILICON NITRIDE AND ALUMINUM OXIDE,
Claim 13
Dependent Claim 13 words
THE UNMASKED REGIONS ARE ETCHED TO A DEPTH OF ABOUT 0.7 MICRON, AND
Claim 14
Dependent Claim 13 words
THE UNMASKED REGIONS ARE ETCHED TO A DEPTH OF ABOUT 0.7 MICRON, AND
Claim 15
Dependent Claim 13 words
the unmasked regions are etched to a depth of about 0.7 micron, and
Claim 16
Dependent Claim 13 words
the unmasked regions are etched to a depth of about 0.7 micron, and
Claim 17
Dependent Claim 14 words
the first mask is removed by etching in a solution of hot phosphoric acid.
Claim 18
Dependent Claim 14 words
the first mask is removed by etching in a solution of hot phosphoric acid.
Claim 19
Dependent Claim 14 words
THE FIRST MASK IS REMOVED BY ETCHING IN A SOLUTION OF HOT PHOSPHORIC ACID.
Claim 20
Dependent Claim 14 words
THE FIRST MASK IS REMOVED BY ETCHING IN A SOLUTION OF HOT PHOSPHORIC ACID.
Claim 21
Independent Claim 181 words
A METHOD FOR FABRICATING A SEMICONDUCTOR DEVICE COMPRISING THE STEPS OF: FIRST FORMING A SEMICONDUCTIVE EPITAXIAL LAYER ON A SEMICONDUCTIVE BULK PORTION, THE BULK PORTION AND THE LAYER CONSTITUTING A SEMICONDUCTIVE BODY; SECOND FORMING ON THE SURFACE OF THE EPITAXIAL LAYER A FIRST MASK OF A MATERIAL HAVING THE CHARACTERISTICS THAT IS RESISTS ETCHING IN A FIRST AMBIENT WHICH ETCHES THE SEMICONDUCTOR MATERIAL, IT INHIBITS OXIDATION OF THE UNDERLYING SEMICONDUCTOR MATERIAL DURING A SUBSEQUENT STEP IN WHICH THE UNMASKED PORTION OF THE SURFACE IS OXIDIZED, AND IT IS REMOVABLE BY ETCHING IN A SECOND AMBIENT WHICH ATTACKS THE MASK BUT DOES NOT APPRECIABLY ATTACK THE GROWN OXIDE OF THE SEMICONDUCTOR MATERIAL; IMMERSING THE BODY IN THE FIRST AMBIENT SO THAT THE UNMASKED PORTIONS OF THE SURFACE OF THE EPITAXIAL LYER ARE REMOVED BY ETCHING AT LEAST PARTIALLY THROUGH THE EPITAXIAL LAYER TO FORM A MESA; EXPOSING THE BODY AT AN ELVATED TEMPERATURE TO A SECOND AMBIENT SUFFICIENT TO OXIDIZE THE UNMASKED PORTIONS OF THE EPITAXIAL LAYER FOR A TIME SUFFICIENT THAT THE OXIDE GROWN THERE EXTENDS ESSENTIALLY COMPLETELY THROUGH THE EPITAXIAL
Claim 22
Independent Claim 181 words
A METHOD FOR FABRICATING A SEMICONDUCTOR DEVICE COMPRISING THE STEPS OF: FIRST FORMING A SEMICONDUCTIVE EPITAXIAL LAYER ON A SEMICONDUCTIVE BULK PORTION, THE BULK PORTION AND THE LAYER CONSTITUTING A SEMICONDUCTIVE BODY; SECOND FORMING ON THE SURFACE OF THE EPITAXIAL LAYER A FIRST MASK OF A MATERIAL HAVING THE CHARACTERISTICS THAT IS RESISTS ETCHING IN A FIRST AMBIENT WHICH ETCHES THE SEMICONDUCTOR MATERIAL, IT INHIBITS OXIDATION OF THE UNDERLYING SEMICONDUCTOR MATERIAL DURING A SUBSEQUENT STEP IN WHICH THE UNMASKED PORTION OF THE SURFACE IS OXIDIZED, AND IT IS REMOVABLE BY ETCHING IN A SECOND AMBIENT WHICH ATTACKS THE MASK BUT DOES NOT APPRECIABLY ATTACK THE GROWN OXIDE OF THE SEMICONDUCTOR MATERIAL; IMMERSING THE BODY IN THE FIRST AMBIENT SO THAT THE UNMASKED PORTIONS OF THE SURFACE OF THE EPITAXIAL LYER ARE REMOVED BY ETCHING AT LEAST PARTIALLY THROUGH THE EPITAXIAL LAYER TO FORM A MESA; EXPOSING THE BODY AT AN ELVATED TEMPERATURE TO A SECOND AMBIENT SUFFICIENT TO OXIDIZE THE UNMASKED PORTIONS OF THE EPITAXIAL LAYER FOR A TIME SUFFICIENT THAT THE OXIDE GROWN THERE EXTENDS ESSENTIALLY COMPLETELY THROUGH THE EPITAXIAL
Claim 23
Dependent Claim 48 words
A method as recited in claim 12 wherein the impurities introduced into the exposed semiconductor portions are of a type and amount sufficient to form in the mesa a plane rectifying junction which intersects the sides of the mesa where such sides are covered by the grown oxide.
Claim 24
Dependent Claim 25 words
A method recited in claim 13 further characterized in that the semiconductor body comprises a low resistivity substrate and a higher resistivity epitaxial layer thereon.
Claim 25
Dependent Claim 35 words
A method recited in claim 14 further characterized in that the introduced impurities convert at least a portion of the epitaxial layer to a zone of conductivity type opposite to that of the epitaxial layer.
Claim 26
Dependent Claim 62 words
A method as recited in claim 15 wherein the impurities introduced form in said zone P-type conductivity in the upper part of the mesa, an N-type zone remaining between the P-type zone and the bulk portion, and wherein electrical contacts are made to the P-type zone and the bulk portion so that the device is capable of functioning as an IMPATT diode.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-12-15 1979-06-16 1979-12-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-12-15 1983-06-16 1983-12-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-12-15 1987-06-16 1987-12-16 $7700.00 Window Closed / Lapsed

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