Claims Analysis
Total Claims: 15
Claim 1
Independent Claim
280 words
A method of forming a gate conductor useful in a semiconductor memory device comprising the steps of: (a) providing a semiconductor structure including at least a gate oxide layer formed on a surface of a semiconductor substrate, said structure being divided into array regions and support regions which may have different oxide thicknesses; (b) forming a gate stack on said structure, said gate stack including a layer of polysilicon formed on the gate oxide layer, a conductor material layer formed on said layer of polysilicon, and a nitride cap layer formed on said conductor material layer; (c) partially mask open etching the gate stack by patterning the nitride cap layer and etching through the gate stack stopping on said layer of polysilicon; (d) forming spacers on exposed sidewalls of said partially etched gate stack; (e) completing said mask open etching in said array regions by removing any exposed polysilicon, while not etching said layer of polysilicon in the support regions; (f) performing a first oxidation step on the structure so as to form an oxide layer on exposed polysilicon sidewalls in said array regions while simultaneously forming a sacrificial oxide layer on said layer of polysilicon in said support regions; (g) selectively removing said spacers in said support regions of said structure; (h) selectively removing said sacrificial oxide layer and said layer of polysilicon in said support regions; and (i) performing a second oxidization step on said structure so as to form an array oxide layer and a support oxide layer, said array oxide layer having a thickness that is greater than the support oxide layer, said array oxide layer comprising oxide layers from said first and second oxidation steps.
Claim 2
Independent Claim
280 words
A method of forming a gate conductor useful in a semiconductor memory device comprising the steps of: (a) providing a semiconductor structure including at least a gate oxide layer formed on a surface of a semiconductor substrate, said structure being divided into array regions and support regions which may have different oxide thicknesses; (b) forming a gate stack on said structure, said gate stack including a layer of polysilicon formed on the gate oxide layer, a conductor material layer formed on said layer of polysilicon, and a nitride cap layer formed on said conductor material layer; (c) partially mask open etching the gate stack by patterning the nitride cap layer and etching through the gate stack stopping on said layer of polysilicon; (d) forming spacers on exposed sidewalls of said partially etched gate stack; (e) completing said mask open etching in said array regions by removing any exposed polysilicon, while not etching said layer of polysilicon in the support regions; (f) performing a first oxidation step on the structure so as to form an oxide layer on exposed polysilicon sidewalls in said array regions while simultaneously forming a sacrificial oxide layer on said layer of polysilicon in said support regions; (g) selectively removing said spacers in said support regions of said structure; (h) selectively removing said sacrificial oxide layer and said layer of polysilicon in said support regions; and (i) performing a second oxidization step on said structure so as to form an array oxide layer and a support oxide layer, said array oxide layer having a thickness that is greater than the support oxide layer, said array oxide layer comprising oxide layers from said first and second oxidation steps.
Claim 3
Dependent Claim
33 words
The method of claim 1 wherein said gate oxide layer is formed by a thermal growing process or a deposition process selected from the group consisting of CVD, plasma-assisted CVD, sputtering and evaporation.
Claim 4
Dependent Claim
31 words
The method of claim 1 wherein said gate stack is formed by the same or different deposition process selected from the group consisting of CVD, plasma-assisted CVD, plating, sputtering and evaporation.
Claim 5
Dependent Claim
24 words
The method of claim 1 wherein an optional barrier layer is formed on said layer of polysilicon prior to forming said conductor material layer.
Claim 6
Dependent Claim
23 words
The method of claim 1 wherein said layer of polysilicon is doped by an in-situ deposition doping process or deposition followed by implantation.
Claim 7
Dependent Claim
12 words
The method of claim 1 wherein step (c) includes lithography and etching.
Claim 8
Dependent Claim
14 words
The method of claim 1 wherein said spacers are formed by deposition and etching.
Claim 9
Dependent Claim
12 words
The method of claim 7 wherein said etching occurs during step (e).
Claim 10
Dependent Claim
13 words
The method of claim 1 wherein step (e) includes an anisotropic etching process.
Claim 11
Dependent Claim
25 words
The method of claim 1 wherein said first oxidation step is carried out at a temperature of greater than 850° C. in an oxidizing ambient.
Claim 12
Dependent Claim
21 words
The method of claim 10 wherein said first oxidation step is carried out at a temperature of greater than 900° C.
Claim 13
Dependent Claim
16 words
The method of claim 1 wherein step (g) includes the use of an isotropic etch process.
Claim 14
Dependent Claim
25 words
The method of claim 1 wherein said second oxidation step is carried out at a temperature of greater than 850° C. in an oxidizing ambient.
Claim 15
Dependent Claim
21 words
The method of claim 13 wherein said second oxidation step is carried out at a temperature of greater than 900° C.