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US6162323A Expired / Lapsed US ⏱️ 0.0 years remaining

Plasma processing apparatus

Assignee: Tokyo Electron AT Ltd
•
Filing: 1998-06-08
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Granted: 2000-12-19
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Expires: 2018-06-08
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Abstract

Abstract The processing chamber of an etching apparatus is divided into a plasma generating space and a processing space by a grid electrode. A first feed gas is supplied from a gas source unit to the plasma generating space through a first flow control valve mechanism and a first gas supply line. A second feed gas is supplied from the gas source unit to the processing space through a second flow control valve mechanism and a second gas supply line. The interior of the processing chamber is evacuated by an exhaust pump through an exhaust line connected to the processing space. Each of the first and second flow control valve mechanisms has a plurality of valves whose opening degrees are separately controlled by a CPU.

Inventors

  • 👤 Chishio Koshimizu

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 04:20
CPC Classifications
H; H10; H10P; H10P50/00; H10P50/20; H10P50/24; H10P50/242; H10P72/00; H10P72/04; H10P72/0402; H01; H01J; H01J37/00; H01J37/32; H01J37/32431; H01J37/3244; H10P72/0418; H10P72/0421

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 321 words
An apparatus for subjecting a target object to an etching process by using a plasma, comprising: an airtight processing chamber; a grid electrode that divides said processing chamber into a plasma generating space and a processing space, said grid electrode having a plurality of through holes for allowing said plasma generating space and said processing space to communicate with each other; a potential applying mechanism configured to apply a potential to said grid electrode; an exciting mechanism configured to excite a gas in said plasma generating space to convert the gas into a plasma; a support member configured to support the target object in said processing space; a gas supply system having a plurality of gas sources of a reactive gas and an inert gas for performing said etching process, said gas supply system comprising first and second gas supply lines connected to said plasma generating space and said processing space, respectively, and said first and second gas supply lines being connected to said gas sources through first and second flow control valve mechanisms, respectively, which provide a mixture of said reactive gas and said inert gas to each of said first and second gas supply lines; a controller configured to control opening degrees of said first and second flow control valve mechanisms in order to flow first and second feed gases, each containing said reactive gas and said inert gas, to said first and second gas supply lines, said controller further configured to change compositions and flow rates of the first and second feed gases separately; and an exhaust system configured to evacuate an interior of said processing chamber and setting said interior of said processing chamber at a vacuum, wherein said controller sets compositions and flow rates of the first and second feed gases by controlling the opening degrees of said first and second flow control valve mechanisms, respectively, in accordance with an etching property for said etching process.
Claim 2
Independent Claim 321 words
An apparatus for subjecting a target object to an etching process by using a plasma, comprising: an airtight processing chamber; a grid electrode that divides said processing chamber into a plasma generating space and a processing space, said grid electrode having a plurality of through holes for allowing said plasma generating space and said processing space to communicate with each other; a potential applying mechanism configured to apply a potential to said grid electrode; an exciting mechanism configured to excite a gas in said plasma generating space to convert the gas into a plasma; a support member configured to support the target object in said processing space; a gas supply system having a plurality of gas sources of a reactive gas and an inert gas for performing said etching process, said gas supply system comprising first and second gas supply lines connected to said plasma generating space and said processing space, respectively, and said first and second gas supply lines being connected to said gas sources through first and second flow control valve mechanisms, respectively, which provide a mixture of said reactive gas and said inert gas to each of said first and second gas supply lines; a controller configured to control opening degrees of said first and second flow control valve mechanisms in order to flow first and second feed gases, each containing said reactive gas and said inert gas, to said first and second gas supply lines, said controller further configured to change compositions and flow rates of the first and second feed gases separately; and an exhaust system configured to evacuate an interior of said processing chamber and setting said interior of said processing chamber at a vacuum, wherein said controller sets compositions and flow rates of the first and second feed gases by controlling the opening degrees of said first and second flow control valve mechanisms, respectively, in accordance with an etching property for said etching process.
Claim 3
Dependent Claim 34 words
The apparatus according to claim 1, wherein said exhaust system comprises a first exhaust line connected to said processing space but does not comprise a second exhaust line connected to said plasma generating space.
Claim 4
Dependent Claim 34 words
The apparatus according to claim 1, wherein said exhaust system does not comprise a first exhaust line connected to said processing space but comprises a second exhaust line connected to said plasma generating space.
Claim 5
Dependent Claim 27 words
The apparatus according to claim 1, wherein said exhaust system comprises first and second exhaust lines connected to said processing space and said plasma generating space, respectively.
Claim 6
Dependent Claim 31 words
The apparatus according to claim 4, further comprising an exhaust controller configured to control said exhaust system so that exhaust amounts of said first and second exhaust lines are changed separately.
Claim 7
Dependent Claim 65 words
The apparatus according to claim 5, wherein said exhaust system comprises a shared exhaust pump, said first and second exhaust lines are connected to said shared exhaust pump through third and fourth flow control valve mechanisms, respectively, and said exhaust controller controls opening degrees of said third and fourth flow control valve mechanisms to change the exhaust amounts of said first and second exhaust lines.
Claim 8
Dependent Claim 51 words
The apparatus according to claim 5, wherein said exhaust system copies first end second exhaust pumps connected to said first and second exhaust lines, respectively, and said exhaust controller controls exhaust amounts of said first and second exhaust pumps to change the exhaust amounts of said first and second exhaust lines.
Claim 9
Dependent Claim 34 words
The apparatus according to claim 1, wherein said grid electrode is disposed to allow a change in conductance with respect to a gas flow flowing between said plasma generating space and said processing space.
Claim 10
Dependent Claim 35 words
The apparatus according to claim 8, wherein said grid electrode is formed by stacking first and second grid elements, and the conductance is changed by changing a distance between said first and second grid elements.
Claim 11
Dependent Claim 52 words
The apparatus according to claim 9, wherein said grid electrode is formed by stacking first and second grid elements, and the conductance is changed by changing positions in an angular direction of said first and second grid elements relative to each other, thereby changing a substantial opening area of said through holes.
Claim 12
Dependent Claim 30 words
The apparatus according to claim 1, wherein said potential applying mechanism comprises a variable DC power supply that applies a potential different from a ground potential to said grid electrode.
Claim 13
Dependent Claim 55 words
The apparatus according to claim 1, further comprising a detection mechanism connected to said controller to optically detect a state of the plasma in said processing chamber, thereby allowing said controller to control opening degrees of said first and second flow control valve mechanisms on the basis of a detection signal from said detection mechanism.
Claim 14
Dependent Claim 38 words
The apparatus according to claim 1, wherein said exciting mechanism comprises an RF antenna that opposes said plasma generating space through a dielectric wall, and a power supply configured to supply an RF power to said RF antenna.
Claim 15
Dependent Claim 35 words
The apparatus according to claim 1, wherein said exciting mechanism comprises a generator configured to generate a microwave and a member configured to supply the microwave to said plasma generating space through a dielectric wall.
Claim 16
Dependent Claim 26 words
The apparatus according to claim 1, wherein said reactive gas consists of a CF-based gas for selectively etching a semiconductor oxide film on said target object.
Claim 17
Independent Claim 438 words
An apparatus for subjecting a target object to an etching process by using a plasma, comprising: an airtight processing chamber; a grid electrode that divides said processing chamber into a plasma generating space and a processing space, said grid electrode having a plurality of through holes for allowing said plasma generating space and said processing space to communicate with each other; a potential applying mechanism configured to apply a potential to said grid electrode; an exciting mechanism configured to excite a gas in said plasma generating space to convert the gas into a plasma; a support member configured to support the target object in said processing space; a gas supply system having a plurality of gas sources of a reactive gas and an inert gas for performing said etching process, said gas supply system comprising first and second gas supply lines connected to said plasma generating space and said processing space, respectively, said first gas supply line being connected to said gas sources through a first flow control valve mechanism, which includes a flow control valve connected to the gas source of the reactive gas and a flow control valve connected to the gas source of the inert gas, and said second gas supply line being connected to said gas sources through a second flow control valve mechanism, which includes a flow control valve connected to the gas source of the reactive gas and a flow control valve connected to the gas source of the inert gas, said first and second flow control mechanism thereby providing a mixture of said reactive gas and said inert gas to each of said first and second gas supply lines; a controller configured to control said first and second flow control valve mechanisms by adjusting opening degrees of the flow control valves in order to flow first and second feed gases, each containing said reactive gas and said inert gas, to said first and second gas supply lines, said controller further configured to change compositions and flow rates of the first and second feed gases separately, wherein said controller sets compositions and flow rates of the first and second feed gases by controlling the opening degrees of said first and second flow control valve mechanisms, respectively, in accordance with an etching property for said etching process; and an exhaust system configured to evacuate an interior of said processing chamber and setting said interior of said processing chamber at a vacuum, wherein said exhaust system comprises an exhaust line connected to at least one of said processing space and said plasma generating space to exhaust said processing space and said plasma generating space.
Claim 18
Independent Claim 438 words
An apparatus for subjecting a target object to an etching process by using a plasma, comprising: an airtight processing chamber; a grid electrode that divides said processing chamber into a plasma generating space and a processing space, said grid electrode having a plurality of through holes for allowing said plasma generating space and said processing space to communicate with each other; a potential applying mechanism configured to apply a potential to said grid electrode; an exciting mechanism configured to excite a gas in said plasma generating space to convert the gas into a plasma; a support member configured to support the target object in said processing space; a gas supply system having a plurality of gas sources of a reactive gas and an inert gas for performing said etching process, said gas supply system comprising first and second gas supply lines connected to said plasma generating space and said processing space, respectively, said first gas supply line being connected to said gas sources through a first flow control valve mechanism, which includes a flow control valve connected to the gas source of the reactive gas and a flow control valve connected to the gas source of the inert gas, and said second gas supply line being connected to said gas sources through a second flow control valve mechanism, which includes a flow control valve connected to the gas source of the reactive gas and a flow control valve connected to the gas source of the inert gas, said first and second flow control mechanism thereby providing a mixture of said reactive gas and said inert gas to each of said first and second gas supply lines; a controller configured to control said first and second flow control valve mechanisms by adjusting opening degrees of the flow control valves in order to flow first and second feed gases, each containing said reactive gas and said inert gas, to said first and second gas supply lines, said controller further configured to change compositions and flow rates of the first and second feed gases separately, wherein said controller sets compositions and flow rates of the first and second feed gases by controlling the opening degrees of said first and second flow control valve mechanisms, respectively, in accordance with an etching property for said etching process; and an exhaust system configured to evacuate an interior of said processing chamber and setting said interior of said processing chamber at a vacuum, wherein said exhaust system comprises an exhaust line connected to at least one of said processing space and said plasma generating space to exhaust said processing space and said plasma generating space.
Claim 19
Dependent Claim 52 words
The apparatus according to claim 16, further comprising a detection mechanism connected to said controller to optically detect a state of the plasma in said processing chamber, thereby allowing said controller to control said first and second flow control valve mechanisms on the basis of a detection signal from said detection mechanism.
Claim 20
Dependent Claim 34 words
The apparatus according to claim 17, wherein said grid electrode is disposed to allow a change in conductance with respect to a gas flow flowing between said plasma generating space and said processing space.
Claim 21
Dependent Claim 23 words
The apparatus according to claim 17, wherein said potential applying mechanism comprises a member that applies a ground potential to said grid electrode.
Claim 22
Dependent Claim 30 words
The apparatus according to claim 17, wherein said potential applying mechanism comprises a variable DC power supply that applies a potential different from a ground potential to said grid electrode.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-12-19 2004-06-19 2004-12-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-12-19 2008-06-19 2008-12-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-12-19 2012-06-19 2012-12-19 $7700.00 Window Closed / Lapsed

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