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US5850708A Expired / Lapsed US ⏱️ 0.0 years remaining

Surface for sports and other uses

Assignee: Turf Stabilization Technologies Inc
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Filing: 1996-11-06
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Granted: 1998-12-22
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Expires: 2016-11-06
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Abstract

Abstract An improved playing surface including a synthetic turf base positioned atop a foundation. The synthetic turf base includes synthetic grass fibers secured to a backing material. The synthetic turf base also includes a surface layer of growth medium intermixed with the synthetic grass fibers. Natural grass is planted in the surface layer of growth medium wherein the natural grass includes natural grass blades and roots. The backing is provided with perforations or openings sufficient in number to permit the roots of the natural grass to extend through the backing into the sub-base of the foundation. The improved playing surface may include synthetic grass fibers of varying lengths, longer synthetic grass fibers can be formed of contrasting colors in order to provide line and boundary indicators. A mesh-type material is placed underneath the adjoining layers of backing material in order to reinforce the interface between separate sections of backing material.

Inventors

  • 👤 Jerry G. Bergevin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 11:07
CPC Classifications
E; E01; E01C; E01C9/00; E01C9/004; A; A63; A63C; A63C19/00; A63C19/04; E01C13/00; E01C13/08; E01C13/083; E01C2013/086; Y; Y02; Y02A; Y02A30/00; Y02A30/30

Claims Analysis

Total Claims: 31
Claim 1
Independent Claim 193 words
A playing surface comprising: (a) a foundation; (b) a synthetic grass turf located on top of the foundation and including a backing material and a plurality of synthetic grass fibers extending generally vertically upward from the backing material, the synthetic grass fibers being formed of at least a first group of fibers having a first length and a second group of fibers having a second length longer than the first length so that the second group of fibers extends upward from the backing material a greater distance than the first group of fibers; (c) a layer of growth medium disposed in the synthetic grass turf to a depth sufficient to substantially fill the synthetic grass turf to the top of the first group of fibers; and (d) natural grass plants, having grass blades, crowns and roots disposed in the growth medium, the roots extending downward through the growth medium, the backing material, and into the foundation, the crowns being located slightly below the top of the first group of fibers and the grass blades extending upwardly above the top of the first group of fibers and slightly above, the second group of fibers.
Claim 2
Dependent Claim 193 words
A playing surface comprising: (a) a foundation; (b) a synthetic grass turf located on top of the foundation and including a backing material and a plurality of synthetic grass fibers extending generally vertically upward from the backing material, the synthetic grass fibers being formed of at least a first group of fibers having a first length and a second group of fibers having a second length longer than the first length so that the second group of fibers extends upward from the backing material a greater distance than the first group of fibers; (c) a layer of growth medium disposed in the synthetic grass turf to a depth sufficient to substantially fill the synthetic grass turf to the top of the first group of fibers; and (d) natural grass plants, having grass blades, crowns and roots disposed in the growth medium, the roots extending downward through the growth medium, the backing material, and into the foundation, the crowns being located slightly below the top of the first group of fibers and the grass blades extending upwardly above the top of the first group of fibers and slightly above, the second group of fibers.
Claim 3
Dependent Claim 26 words
The playing surface of claim 1, wherein the first group of fibers and second group of fibers are approximately uniformly distributed throughout the synthetic grass turf.
Claim 4
Dependent Claim 30 words
The playing surface of claim 1, wherein the second group of fibers is formed of a material having a color that contrasts with a color of the natural grass plants.
Claim 5
Dependent Claim 16 words
The playing surface of claim 1, wherein the second group of fibers forms a visual indicator.
Claim 6
Dependent Claim 26 words
The playing surface of claim 1, wherein the backing material in the region of the second group of fibers is formed of a root impervious material.
Claim 7
Dependent Claim 33 words
The playing surface of claim 1, wherein the second group of fibers are attached to a second backing material that is in turn attached to the backing material of the synthetic grass turf.
Claim 8
Dependent Claim 40 words
The playing surface of claim 1, wherein the backing material in the region of the second group of fibers incorporates a herbicide that helps prevent the natural grass plants from growing into the region of the second group of fibers.
Claim 9
Dependent Claim 36 words
The playing surface of claim 1, wherein the backing material is formed of woven strands of material and wherein the ends of the strands of material along the edges of the backing material are fused together.
Claim 10
Dependent Claim 37 words
The playing surface of claim 1, wherein the backing material is formed at least partially of different biodegradable materials that degrade at different rates to produce a greater degree of porosity in the backing material over time.
Claim 11
Independent Claim 172 words
A method of forming a playing surface comprising: (a) forming a foundation; (b) placing more than one piece of synthetic grass turf on the foundation, the synthetic grass turf having a plurality of synthetic grass fibers extending generally vertically upward from a backing material; (c) placing a porous mesh material on the foundation between the foundation and the backing material of said synthetic grass turf so that the mesh material underlies adjoining edges of said pieces of synthetic grass turf; (d) filling the synthetic grass turf with a growth medium so that a top of the growth medium is approximately at the same height as a top of the synthetic grass fibers; and (e) sowing natural grass on top of the growth medium so that roots of the natural grass plants extend downward through the synthetic grass turf, through the mesh material, and into the foundation and so that blades of the natural grass plants extend upward from a top of the growth medium to form a playing surface of natural grass.
Claim 12
Independent Claim 172 words
A method of forming a playing surface comprising: (a) forming a foundation; (b) placing more than one piece of synthetic grass turf on the foundation, the synthetic grass turf having a plurality of synthetic grass fibers extending generally vertically upward from a backing material; (c) placing a porous mesh material on the foundation between the foundation and the backing material of said synthetic grass turf so that the mesh material underlies adjoining edges of said pieces of synthetic grass turf; (d) filling the synthetic grass turf with a growth medium so that a top of the growth medium is approximately at the same height as a top of the synthetic grass fibers; and (e) sowing natural grass on top of the growth medium so that roots of the natural grass plants extend downward through the synthetic grass turf, through the mesh material, and into the foundation and so that blades of the natural grass plants extend upward from a top of the growth medium to form a playing surface of natural grass.
Claim 13
Dependent Claim 34 words
The method of claim 10, further comprising placing a porous mesh material having protrusions extending from at least one side of the mesh material on the foundation between the foundation and the backing material.
Claim 14
Dependent Claim 66 words
The method of claim 11, further comprising placing a porous mesh material having protrusions extending from both sides of the mesh material on the foundation between the foundation and the backing material so that the protrusions extending from one side of the mesh material extend into the foundation and so that the protrusions on the opposite side of the mesh material extend into the backing material.
Claim 15
Dependent Claim 117 words
The method of claim 10, further comprising forming the synthetic grass turf of a plurality of synthetic grass fibers extending generally vertically upward from the backing material such that the synthetic grass fibers in one or more portions of the synthetic grass turf are longer and extend generally vertically upward from the backing material farther than the synthetic grass fibers in the rest of the synthetic grass turf so that the longer synthetic grass fibers form a visual indicator and wherein the filling step comprises filling the synthetic grass turf with a growth medium so that the top of the growth medium is approximately at the same height as the top of the shorter synthetic grass fibers.
Claim 16
Dependent Claim 50 words
The method of claim 10, further comprising forming the backing material from a woven material and wherein the edges of individual strands of the woven material are fused together at one or more edges of each piece of synthetic grass turf to provide some in-plane stability to the backing material.
Claim 17
Dependent Claim 192 words
A playing surface comprising: (a) a foundation; (b) a plurality of pieces of synthetic grass turf located on top of the foundation so that the edges of the pieces of synthetic turf are placed adjacent each other to form a continuous surface of synthetic grass turf, the synthetic grass turf including a backing material and a plurality of synthetic grass fibers extending generally vertically upward from the backing material; (c) a porous mesh material located between the foundation and the synthetic grass turf in the region of the edges of the synthetic grass turf so that the mesh material underlies the adjoining edges of the pieces of synthetic grass turf; (d) a layer of growth medium disposed in the synthetic grass turf to a depth sufficient to substantially fill the synthetic grass turf to the top of the synthetic grass fibers; and (e) natural grass, including blades and roots, planted in said growth medium so that the roots extend downward through the growth medium, the backing material, and into the foundation and so that the blades extend upward from the top of the layer of growth medium to form a playing surface.
Claim 18
Dependent Claim 192 words
A playing surface comprising: (a) a foundation; (b) a plurality of pieces of synthetic grass turf located on top of the foundation so that the edges of the pieces of synthetic turf are placed adjacent each other to form a continuous surface of synthetic grass turf, the synthetic grass turf including a backing material and a plurality of synthetic grass fibers extending generally vertically upward from the backing material; (c) a porous mesh material located between the foundation and the synthetic grass turf in the region of the edges of the synthetic grass turf so that the mesh material underlies the adjoining edges of the pieces of synthetic grass turf; (d) a layer of growth medium disposed in the synthetic grass turf to a depth sufficient to substantially fill the synthetic grass turf to the top of the synthetic grass fibers; and (e) natural grass, including blades and roots, planted in said growth medium so that the roots extend downward through the growth medium, the backing material, and into the foundation and so that the blades extend upward from the top of the layer of growth medium to form a playing surface.
Claim 19
Dependent Claim 59 words
The playing surface of claim 15, further comprising boundary indicators, the boundary indicators being formed of synthetic grass fibers extending generally vertically upward from the backing material above a top of the layer of growth medium a sufficient distance so that the tops of the synthetic grass fibers forming the indicators form a visual indicator within the natural grass.
Claim 20
Dependent Claim 27 words
The playing surface of claim 16, wherein the artificial grass fibers forming the indicators are of a color that contrasts with a color of the natural grass.
Claim 21
Dependent Claim 19 words
The playing surface of claim 16, wherein the backing material in the region of the indicators is root impermeable.
Claim 22
Dependent Claim 37 words
The playing surface of claim 15, wherein the backing material is formed at least partially of different biodegradable materials that degrade at different rates to produce a greater degree of porosity in the backing material over time.
Claim 23
Dependent Claim 183 words
A playing surface comprising: (a) a foundation; (b) a synthetic grass turf located on top of the foundation and including a backing material, a fleece material, and a plurality of synthetic grass fibers, the fleece material being located on the underside of the backing material and being attached to the underside of the backing material, the synthetic grass fibers extending through the backing material and the fleece material and extending generally vertically upward from the backing material in approximately the same direction; (c) a layer of growth medium disposed in the synthetic grass turf to a depth sufficient to approximately fill the synthetic grass turf to a top of the synthetic grass fibers; and (d) natural grass plants, having grass blades, crowns, and roots disposed in the growth medium, the roots extending downward through the growth medium, the backing material, the fleece material, and into the foundation, the crowns being located at or slightly below the top of the synthetic grass fibers and the grass blades extending upward above the top of the synthetic grass fibers to form a natural grass playing surface.
Claim 24
Dependent Claim 183 words
A playing surface comprising: (a) a foundation; (b) a synthetic grass turf located on top of the foundation and including a backing material, a fleece material, and a plurality of synthetic grass fibers, the fleece material being located on the underside of the backing material and being attached to the underside of the backing material, the synthetic grass fibers extending through the backing material and the fleece material and extending generally vertically upward from the backing material in approximately the same direction; (c) a layer of growth medium disposed in the synthetic grass turf to a depth sufficient to approximately fill the synthetic grass turf to a top of the synthetic grass fibers; and (d) natural grass plants, having grass blades, crowns, and roots disposed in the growth medium, the roots extending downward through the growth medium, the backing material, the fleece material, and into the foundation, the crowns being located at or slightly below the top of the synthetic grass fibers and the grass blades extending upward above the top of the synthetic grass fibers to form a natural grass playing surface.
Claim 25
Dependent Claim 150 words
The playing surface of claim 20, wherein the synthetic grass turf includes synthetic grass fibers formed of at least a first group of fibers having a first length and a second group of fibers having a second length longer than the first length so that the second group of fibers extends upward from the backing material a greater distance than the first group of fibers and so that the layer of growth medium is disposed in the synthetic grass turf to a depth sufficient to approximately fill the synthetic grass turf to the top of the first group of fibers and so that the crowns of the natural grass plants are located at or slightly below the top of the first group of fibers and the grass blades extend upward above the top of the first group of fibers and slightly above the top of the second group of fibers.
Claim 26
Dependent Claim 26 words
The playing surface of claim 21, wherein the first group of fibers and second group of fibers are approximately uniformly distributed throughout the synthetic grass turf.
Claim 27
Dependent Claim 49 words
The playing surface of claim 21, wherein the second group of fibers is grouped together in a prespecified path to form a visual indicator and wherein the second group of fibers is formed of a material having a color that contrasts with the color of the natural grass plants.
Claim 28
Dependent Claim 129 words
A grass playing surface comprising: (a) a foundation, (b) an artificial grass turf located on top of the foundation, the artificial grass turf having generally vertically upright fibers mounted in a porous backing material; (c) a layer of growth medium disposed in the artificial grass turf to a depth at least approaching the top of the fibers of the artificial grass turf; and (d) natural grass plants having grass blades, crowns and roots, the grass plants disposed in the growth medium, the roots extending downwardly through the growth medium, the artificial grass turf, and into the foundation, the crowns being located slightly below the top of the artificial fibers and the grass blades extending upwardly above the top of the fibers forming a playing surface of substantially natural grass.
Claim 29
Dependent Claim 129 words
A grass playing surface comprising: (a) a foundation, (b) an artificial grass turf located on top of the foundation, the artificial grass turf having generally vertically upright fibers mounted in a porous backing material; (c) a layer of growth medium disposed in the artificial grass turf to a depth at least approaching the top of the fibers of the artificial grass turf; and (d) natural grass plants having grass blades, crowns and roots, the grass plants disposed in the growth medium, the roots extending downwardly through the growth medium, the artificial grass turf, and into the foundation, the crowns being located slightly below the top of the artificial fibers and the grass blades extending upwardly above the top of the fibers forming a playing surface of substantially natural grass.
Claim 30
Dependent Claim 128 words
A grass playing surface comprising: (a) a foundation; (b) an artificial grass turf located on top of the foundation, the artificial grass turf having generally vertically upright fibers mounted in a porous backing material, the fibers having at least one free end and extending upward in the same general direction; (c) a layer of growth medium disposed in the artificial grass turf to a depth at least approaching the top of the fibers of the artificial grass turf; and (d) natural grass plants having grass blades, crowns and roots, disposed in the growth medium, the roots extending downwardly through the growth medium, the artificial grass turf and into the foundation, the blades extending upwardly above the top of the fibers forming a playing surface of substantially natural grass.
Claim 31
Dependent Claim 128 words
A grass playing surface comprising: (a) a foundation; (b) an artificial grass turf located on top of the foundation, the artificial grass turf having generally vertically upright fibers mounted in a porous backing material, the fibers having at least one free end and extending upward in the same general direction; (c) a layer of growth medium disposed in the artificial grass turf to a depth at least approaching the top of the fibers of the artificial grass turf; and (d) natural grass plants having grass blades, crowns and roots, disposed in the growth medium, the roots extending downwardly through the growth medium, the artificial grass turf and into the foundation, the blades extending upwardly above the top of the fibers forming a playing surface of substantially natural grass.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-12-21 2002-06-22 2002-12-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-12-21 2006-06-22 2006-12-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-12-21 2010-06-22 2010-12-22 $7700.00 Window Closed / Lapsed

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