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US4462184A Expired / Lapsed US ⏱️ 0.0 years remaining

System for improving synthetic surfaces

Assignee: Individual
•
Filing: 1981-05-22
•
Granted: 1984-07-31
•
Expires: 2001-05-22
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Abstract

Abstract A synthetic surface, such as artificial turf, rubberized asphalt, concrete composition, particulate mixtures and the like, is applied on top of a subsurface base system, which in turn is on top of a subgrade. A liquid impervious membrane is positioned between the subgrade and the base system. The base system comprises an upper layer of sand-containing particulate material in which liquid characteristically moves in the vertical direction and a lower layer of gravel in which liquid characteristically moves well in the horizontal direction as well as downwardly. The material of the upper layer does not significantly penetrate into the gravel. The base system has a non-rutting upper surface. The non-rutting surface is accomplished by planting grass, cutting the grass at least once, and then killing the grass. The synthetic surface is then applied. A conduit system is positioned in the lower gravel layer of the base system, and a water reservoir is established in the base system. In warm temperatures, the synthetic surface can be cooled by maintaining the upper layer of the base system moist, and by circulating cool water into the reservoir and withdrawing warm water therefrom. Conversely, in cold temperatures, warm water can be circulated into the reservoir and colder water therein removed.

Inventors

  • 👤 Percy C. Cunningham

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 14:23
CPC Classifications
E; E01; E01C; E01C13/00; E01C13/08; E01C13/083

Claims Analysis

Total Claims: 28
Claim 1
Independent Claim 214 words
A method for preventing extreme high temperatures in the vicinity of synthetic surfaces the method comprising the steps of: preparing a subgrade area to accommodate a subsurface base system on top of which is applied the synthetic surface, the subsurface base system comprising an upper layer of primarily sand-containing particulate material which has good capillary rise characteristics and in which liquid characteristically moves primarily in the vertical direction, and a lower layer of particulate material located substantially adjacent said upper layer, said lower layer consisting essentially of gravel, in which liquid characteristically moves well in the horizontal direction, as well as downwardly, so that liquid in the lower layer tends to disperse in the horizontal direction relatively rapidly and uniformly, wherein the physical characteristics of the essentially gravel particulate material of said lower layer and the primarily sand-containing particulate material of said upper layer are such that the sand-containing particulate material does not significantly penetrate into the gravel, so that, consequently, the void ratio of the gravel remains substantially unimpaired; and maintaining the particulate in the upper layer sufficiently moist that the heat insulating effect of the otherwise dry particulate is significantly reduced and so that heat at the synthetic surface is effectively transmitted from the surface to the subsurface base region and beyond.
Claim 2
Independent Claim 214 words
A method for preventing extreme high temperatures in the vicinity of synthetic surfaces the method comprising the steps of: preparing a subgrade area to accommodate a subsurface base system on top of which is applied the synthetic surface, the subsurface base system comprising an upper layer of primarily sand-containing particulate material which has good capillary rise characteristics and in which liquid characteristically moves primarily in the vertical direction, and a lower layer of particulate material located substantially adjacent said upper layer, said lower layer consisting essentially of gravel, in which liquid characteristically moves well in the horizontal direction, as well as downwardly, so that liquid in the lower layer tends to disperse in the horizontal direction relatively rapidly and uniformly, wherein the physical characteristics of the essentially gravel particulate material of said lower layer and the primarily sand-containing particulate material of said upper layer are such that the sand-containing particulate material does not significantly penetrate into the gravel, so that, consequently, the void ratio of the gravel remains substantially unimpaired; and maintaining the particulate in the upper layer sufficiently moist that the heat insulating effect of the otherwise dry particulate is significantly reduced and so that heat at the synthetic surface is effectively transmitted from the surface to the subsurface base region and beyond.
Claim 3
Dependent Claim 36 words
The method of claim 1, including the step of establishing a liquid reservoir in the subsurface base system, the level of liquid in the reservoir being maintained within the upper layer of the subsurface base system.
Claim 4
Dependent Claim 31 words
The method of claim 2, including the step of raising and lowering the level of water in the upper layer of the subsurface base system in accordance with the environmental conditions.
Claim 5
Dependent Claim 21 words
The method of claim 3, including the step of circulating cool water into the liquid reservoir and withdrawing warm water therefrom.
Claim 6
Dependent Claim 13 words
The method of claim 1, wherein the synthetic surface is permeable to water.
Claim 7
Independent Claim 269 words
A method for warming a synthetic surface comprising the steps of: preparing a subgrade area to accommodate a subsurface base system; applying the subsurface base system on top of said subgrade area, the subsurface base system comprising an upper layer of primarily sand-containing particulate material which has good capillary rise characteristics and in which liquid characteristically moves primarily in the vertical direction, and a lower layer of particulate material located substantially adjacent said upper layer, said lower layer consisting essentially of gravel in which liquid characteristically moves well in the horizontal direction, as well as downwardly, so that liquid in the lower layer tends to disperse in the horizontal direction relatively rapidly and uniformly, wherein the physical characteristics of the essentially gravel particulate material of said lower layer and the primarily sand-containing particulate material of said upper layer are such that the sand-containing particulate material does not significantly penetrate into the gravel, so that, consequentially, the void ratio of the gravel remains substantially unimpaired; applying said synthetic surface on top of said subsurface base system; establishing a reservoir of liquid in the subsurface base system; and circulating the liquid in the reservoir by removing cooler water from the reservoir and adding warmer water thereto, wherein the heat in the water in the reservoir is transferred to the particulate in said lower layer and then via capillary action to the particulate of the upper layer and then to the synthetic surface, raising the temperature of the synthetic surface so as to help prevent the freezing of the synthetic surface and the accumulation of frost and snow on the synthetic surface.
Claim 8
Independent Claim 269 words
A method for warming a synthetic surface comprising the steps of: preparing a subgrade area to accommodate a subsurface base system; applying the subsurface base system on top of said subgrade area, the subsurface base system comprising an upper layer of primarily sand-containing particulate material which has good capillary rise characteristics and in which liquid characteristically moves primarily in the vertical direction, and a lower layer of particulate material located substantially adjacent said upper layer, said lower layer consisting essentially of gravel in which liquid characteristically moves well in the horizontal direction, as well as downwardly, so that liquid in the lower layer tends to disperse in the horizontal direction relatively rapidly and uniformly, wherein the physical characteristics of the essentially gravel particulate material of said lower layer and the primarily sand-containing particulate material of said upper layer are such that the sand-containing particulate material does not significantly penetrate into the gravel, so that, consequentially, the void ratio of the gravel remains substantially unimpaired; applying said synthetic surface on top of said subsurface base system; establishing a reservoir of liquid in the subsurface base system; and circulating the liquid in the reservoir by removing cooler water from the reservoir and adding warmer water thereto, wherein the heat in the water in the reservoir is transferred to the particulate in said lower layer and then via capillary action to the particulate of the upper layer and then to the synthetic surface, raising the temperature of the synthetic surface so as to help prevent the freezing of the synthetic surface and the accumulation of frost and snow on the synthetic surface.
Claim 9
Dependent Claim 71 words
The method of claim 6, including the step of circulating the water in the reservoir through a conduit system, wherein the water pressure is slightly higher at the center of the reservoir than at its perimeter during the time that water is added to the reservoir, while the water pressure is slightly less at the center of the reservoir than at its perimeter when water is being removed from the reservoir.
Claim 10
Dependent Claim 19 words
The method of claim 7, wherein the water pressure is relatively low, on the order of a few PSI.
Claim 11
Dependent Claim 64 words
The method of claim 7, wherein the warmer water added to the reservoir through the conduit will flow first to the top central portion of the reservoir, and from there to the top perimeter of the reservoir, then down to the lower perimeter of the reservoir, and then back to the lower central portion of the reservoir, and from there out of the reservoir.
Claim 12
Independent Claim 86 words
A method for applying a synthetic surface to a subsurface base system which would otherwise be ruttable by conventional machinery for applying a synthetic surface, the method comprising the steps of: creating a binder layer at the upper surface of the subsurface base system sufficiently firm to support the conventional machinery without substantial rutting; and treating the binder layer so that it passes through the subsurface base system following application of the synthetic surface, without substantially impairing the liquid movement characteristics of the subsurface base system.
Claim 13
Independent Claim 86 words
A method for applying a synthetic surface to a subsurface base system which would otherwise be ruttable by conventional machinery for applying a synthetic surface, the method comprising the steps of: creating a binder layer at the upper surface of the subsurface base system sufficiently firm to support the conventional machinery without substantial rutting; and treating the binder layer so that it passes through the subsurface base system following application of the synthetic surface, without substantially impairing the liquid movement characteristics of the subsurface base system.
Claim 14
Dependent Claim 40 words
The method of claim 10, wherein the binder layer is conventional grass, and wherein the method includes the step of killing the grass after it has germinated, prior to adding the synthetic surface to the top of the base system.
Claim 15
Independent Claim 179 words
A system for draining liquid from a synthetic material surface, comprising: a subsurface base system, on top of which is applied the synthetic surface, the subsurface base system comprising an upper layer of primarily sand-containing particulate material in which liquid characteristically moves primarily in the vertical direction, and a lower layer of particular material located substantially adjacent said upper layer, said lower layer consisting essentially of gravel, in which liqud characteristically moves well in the horizontal direction, as well as downwardly, so that liquid at the top surface of said upper layer tends to move rapidly downwardly into said lower area, where it tends to disperse rapidly horizontally, wherein the physical characteristics of the essentially gravel particulate material of said lower layer and the primarily sand-containing particulate material of said upper layer are such that the sand-containing particulate material does not significantly penetrate into the gravel, so that consequently, the void ratio of the gravel remains substantially unimpaired; and means providing liquid communication between said lower layer and a point outside the boundary of the surface to be drained.
Claim 16
Independent Claim 179 words
A system for draining liquid from a synthetic material surface, comprising: a subsurface base system, on top of which is applied the synthetic surface, the subsurface base system comprising an upper layer of primarily sand-containing particulate material in which liquid characteristically moves primarily in the vertical direction, and a lower layer of particular material located substantially adjacent said upper layer, said lower layer consisting essentially of gravel, in which liqud characteristically moves well in the horizontal direction, as well as downwardly, so that liquid at the top surface of said upper layer tends to move rapidly downwardly into said lower area, where it tends to disperse rapidly horizontally, wherein the physical characteristics of the essentially gravel particulate material of said lower layer and the primarily sand-containing particulate material of said upper layer are such that the sand-containing particulate material does not significantly penetrate into the gravel, so that consequently, the void ratio of the gravel remains substantially unimpaired; and means providing liquid communication between said lower layer and a point outside the boundary of the surface to be drained.
Claim 17
Dependent Claim 14 words
The system of claim 12, wherein the synthetic material surface is permeable to liquids.
Claim 18
Dependent Claim 17 words
The system of claim 12, including means for establishing a liquid reservoir within the subsurface base system.
Claim 19
Dependent Claim 37 words
The system of claim 12, wherein the liquid communication means is a system of conduits positioned within the liquid reservoir and connecting the liquid reservoir to said point outside the boundary of the surface to be drained.
Claim 20
Independent Claim 233 words
A system for preventing extreme high temperatures in the vicinity of synthetic surfaces the system comprising: a subgrade area; a subsurface base system on top of said subgrade area, to the top of which base system is applied the synthetic surface, the subsurface base system comprising an upper layer of primarily sand-containing particulate material which has good capillary rise characteristics and in which liquid characteristically moves primarily in the vertical direction, and a lower layer of particulate material located substantially adjacent said upper layer, said lower layer consisting essentially of gravel, in which liquid characteristically moves well in the horizontal direction, as well as downwardly, so that liquid in the lower layer tends to disperse in the horizontal direction relatively rapidly and uniformly, wherein the physical characteristics of the essentially gravel particulate material of said lower layer and the primarily sand-containing particulate material of said upper layer are such that the sand-containing particulate material does not significantly penetrate into the gravel, so that, consequently, the void ratio of the gravel remains substantially unimpaired; and means establishing a liquid reservoir in said subsurface base system in such a manner that the particulate of said upper layer remains sufficiently moist that the heat-insulating effect of the otherwise dry particulate is significantly reduced and so that the heat at the synthetic surface is effectively transmitted from the synthetic surface to the subsurface base system and beyond.
Claim 21
Independent Claim 233 words
A system for preventing extreme high temperatures in the vicinity of synthetic surfaces the system comprising: a subgrade area; a subsurface base system on top of said subgrade area, to the top of which base system is applied the synthetic surface, the subsurface base system comprising an upper layer of primarily sand-containing particulate material which has good capillary rise characteristics and in which liquid characteristically moves primarily in the vertical direction, and a lower layer of particulate material located substantially adjacent said upper layer, said lower layer consisting essentially of gravel, in which liquid characteristically moves well in the horizontal direction, as well as downwardly, so that liquid in the lower layer tends to disperse in the horizontal direction relatively rapidly and uniformly, wherein the physical characteristics of the essentially gravel particulate material of said lower layer and the primarily sand-containing particulate material of said upper layer are such that the sand-containing particulate material does not significantly penetrate into the gravel, so that, consequently, the void ratio of the gravel remains substantially unimpaired; and means establishing a liquid reservoir in said subsurface base system in such a manner that the particulate of said upper layer remains sufficiently moist that the heat-insulating effect of the otherwise dry particulate is significantly reduced and so that the heat at the synthetic surface is effectively transmitted from the synthetic surface to the subsurface base system and beyond.
Claim 22
Dependent Claim 13 words
The system of claim 16, wherein the synthetic surface is permeable to water.
Claim 23
Dependent Claim 30 words
The system of claim 17, including means for raising and lowering the level of water in the upper layer of the subsurface base system in accordance with the environmental conditions.
Claim 24
Dependent Claim 22 words
The system of claim 18, including means for circulating relatively cool water into the liquid reservoir and withdrawing relatively warm water therefrom.
Claim 25
Independent Claim 264 words
A system of warming synthetic surfaces, comprising: a subgrade area; a subsurface base system on top of said subgrade area, to the top of which base system is applied the synthetic surface, the subsurface base system comprising an upper layer of primarily sand-containing particulate material which has good capillary rise characteristics and in which liquid characteristically moves primarily in the vertical direction, and a lower layer of particulate material located substantially adjacent said upper layer, said lower layer consisting essentially of gravel in which liquid characteristically moves well in the horizontal direction, as well as downwardly, so that liquid in the lower layer tends to disperse in the horizontal direction relatively rapidly and uniformly, wherein the physical characteristics of the essentially gravel particulate material of said lower layer and the primarily sand-containing particulate material of said upper layer are such that the sand-containing particulate material does not significantly penetrate into the gravel, so that, consequentially, the void ratio of the gravel remains substantially unimpaired; means establishing a liquid reservoir in the subsurface base system; and means circulating the liquid in the reservoir by removing relatively cool water from the reservoir and adding relatively warm water thereto, wherein the heat in the water in the reservoir is transferred to the particulate in said lower layer and then via capillary action to the particulate of the upper layer and then to the synthetic surface, which results in the temperature of the synthetic surface being raised, thereby tending to prevent the freezing of the synthetic surface and the accumulation of frost and snow on the synthetic surface.
Claim 26
Independent Claim 264 words
A system of warming synthetic surfaces, comprising: a subgrade area; a subsurface base system on top of said subgrade area, to the top of which base system is applied the synthetic surface, the subsurface base system comprising an upper layer of primarily sand-containing particulate material which has good capillary rise characteristics and in which liquid characteristically moves primarily in the vertical direction, and a lower layer of particulate material located substantially adjacent said upper layer, said lower layer consisting essentially of gravel in which liquid characteristically moves well in the horizontal direction, as well as downwardly, so that liquid in the lower layer tends to disperse in the horizontal direction relatively rapidly and uniformly, wherein the physical characteristics of the essentially gravel particulate material of said lower layer and the primarily sand-containing particulate material of said upper layer are such that the sand-containing particulate material does not significantly penetrate into the gravel, so that, consequentially, the void ratio of the gravel remains substantially unimpaired; means establishing a liquid reservoir in the subsurface base system; and means circulating the liquid in the reservoir by removing relatively cool water from the reservoir and adding relatively warm water thereto, wherein the heat in the water in the reservoir is transferred to the particulate in said lower layer and then via capillary action to the particulate of the upper layer and then to the synthetic surface, which results in the temperature of the synthetic surface being raised, thereby tending to prevent the freezing of the synthetic surface and the accumulation of frost and snow on the synthetic surface.
Claim 27
Dependent Claim 71 words
The system of claim 20, wherein the water in the reservoir is circulated by means of a conduit system, and wherein the water pressure is slightly higher at the center of the reservoir then at its perimeter during the time that water is added to the reservoir, while the water pressure is slightly less at the center of the reservoir than at its perimeter when water is removed from the reservoir.
Claim 28
Dependent Claim 19 words
The system of claim 21, wherein the water pressure is relatively low, on the order of a few PSI.

References Cited (Backward Citations)

US2947109A Cited
US4044179A Cited
US4023506A Cited
US4268993A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-07-31 1988-01-30 1988-07-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-07-31 1992-01-30 1992-07-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-07-31 1996-01-30 1996-07-31 $7700.00 Window Closed / Lapsed

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