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US5627222A Expired / Lapsed US ⏱️ 0.0 years remaining

Toughened, fiber-reinforced thermosetting resin matrix prepregs and composites made therefrom

Assignee: Cytec Technology Corp
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Filing: 1995-01-09
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Granted: 1997-05-06
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Expires: 2015-01-09
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Abstract

Abstract The subject invention pertains to toughened thermosetting resin systems useful as structural adhesives and as matrix resins for thermosetting fiber-reinforced prepregs. These toughened resins employ a most minor amount of functionalized elastomeric particles having a T g of 10° C. or below dispersed in a thermosetting base resin system.

Inventors

  • 👤 Hans G. Recker
  • 👤 Volker Altsaedt
  • 👤 Helmut Tesch
  • 👤 Thomas Weber

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 22:02
CPC Classifications
C; C08; C08L; C08L63/00; C08L79/00; C08L79/04; C08L79/08; C08L79/085

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 161 words
A curable thermosetting resin system for forming a toughened single phase cured matrix resin, said resin system consisting essentially of: A. a base resin system consisting essentially of (i) one or more thermosetting resin monomers selected from the group consisting of the bismaleimide resins, epoxy resins, cyanate resins, and mixtures thereof: (ii) at least one curing agent (iii) optionally catalysts; and (iv) optionally at least one dissolved thermoplastic in an amount effective to assist the toughness of the single phase cured matrix resin; B. optionally, particulate engineering thermoplastics in an amount of from 10 to 30 weight percent based on the total resin system weight; and C. from about 1 percent to about 10 percent by weight relative to the total system weight of preformed functionalized, lightly crosslinked elastomer particles having a T g of less than 10° C., and a particle size of from about 2 μm to about 70 μm wherein said elastomer particles remain in substantially particulate form.
Claim 2
Dependent Claim 161 words
A curable thermosetting resin system for forming a toughened single phase cured matrix resin, said resin system consisting essentially of: A. a base resin system consisting essentially of (i) one or more thermosetting resin monomers selected from the group consisting of the bismaleimide resins, epoxy resins, cyanate resins, and mixtures thereof: (ii) at least one curing agent (iii) optionally catalysts; and (iv) optionally at least one dissolved thermoplastic in an amount effective to assist the toughness of the single phase cured matrix resin; B. optionally, particulate engineering thermoplastics in an amount of from 10 to 30 weight percent based on the total resin system weight; and C. from about 1 percent to about 10 percent by weight relative to the total system weight of preformed functionalized, lightly crosslinked elastomer particles having a T g of less than 10° C., and a particle size of from about 2 μm to about 70 μm wherein said elastomer particles remain in substantially particulate form.
Claim 3
Dependent Claim 19 words
The resin system of claim 1 wherein said functionalized elastomer has a T g of less than 0° C.
Claim 4
Dependent Claim 18 words
The resin system of claim 1 wherein said functionalized elastomer contains carboxyl, carboxamide, epoxy amine, or anhydride functionality.
Claim 5
Dependent Claim 18 words
The resin system of claim 2 wherein said functionalized elastomer contains carboxyl, carboxamide, epoxy, amine, or anhydride functionality.
Claim 6
Dependent Claim 20 words
The resin system of claim 1 wherein the base resin (A) comprises in major part, one or more epoxy resins.
Claim 7
Dependent Claim 25 words
The resin system of claim 1 wherein the resin system contains from about 5 weight percent to about 15 weight percent of a dissolved thermoplastic.
Claim 8
Dependent Claim 25 words
The resin system of claim 5 wherein the resin system contains from about 5 weight percent to about 15 weight percent of a dissolved thermoplastic.
Claim 9
Dependent Claim 25 words
The resin system of claim 1 wherein said resin system contains from about 5 weight percent to about 30 weight percent of a particulate thermoplastic.
Claim 10
Dependent Claim 25 words
The resin system of claim 5 wherein said resin system contains from about 10 weight percent to about 30 weight percent of a particulate thermoplastic.
Claim 11
Dependent Claim 25 words
The resin system of claim 6 wherein said resin system contains from about 10 weight percent to about 30 weight percent of a particulate thermoplastic.
Claim 12
Dependent Claim 15 words
The resin system of claim 8 wherein said particulate thermoplastic is a differentially soluble thermoplastic.
Claim 13
Dependent Claim 15 words
The resin system of claim 9 wherein said particulate thermoplastic is a differentially soluble thermoplastic.
Claim 14
Dependent Claim 33 words
A fiber-reinforced prepreg, comprising: (a) from 20 to about 80 percent by weight of fibrous reinforcement; and (b) from 80 to about 20 percent by weight of the resin system of claim 1.
Claim 15
Dependent Claim 33 words
A fiber-reinforced prepreg, comprising: (a) from 20 to about 80 percent by weight of fibrous reinforcement; and (b) from 80 to about 20 percent by weight of the resin system of claim 2.
Claim 16
Dependent Claim 33 words
A fiber-reinforced prepreg, comprising: (a) from 20 to about 80 percent by weight of fibrous reinforcement; and (b) from 80 to about 20 percent by weight of the resin system of claim 4.
Claim 17
Dependent Claim 33 words
A fiber-reinforced prepreg, comprising: (a) from 20 to about 80 percent by weight of fibrous reinforcement; and (b) from 80 to about 20 percent by weight of the resin system of claim 5.
Claim 18
Dependent Claim 33 words
A fiber-reinforced prepreg, comprising: (a) from 20 to about 80 percent by weight of fibrous reinforcement; and (b) from 80 to about 20 percent by weight of the resin system of claim 6.
Claim 19
Dependent Claim 33 words
A fiber-reinforced prepreg, comprising: (a) from 20 to about 80 percent by weight of fibrous reinforcement; and (b) from 80 to about 20 percent by weight of the resin system of claim 9.
Claim 20
Dependent Claim 33 words
A fiber-reinforced prepreg, comprising: (a) from 20 to about 80 percent by weight of fibrous reinforcement; and (b) from 80 to about 20 percent by weight of the resin system of claim 10.
Claim 21
Dependent Claim 33 words
A fiber-reinforced prepreg, comprising: (a) from 20 to about 80 percent by weight of fibrous reinforcement; and (b) from 80 to about 20 percent by weight of the resin system of claim 11.
Claim 22
Dependent Claim 26 words
The resin system of claim 1 wherein said thermosetting resin monomer A.(i) is selected from the group consisting of bismaleimide resins, cyanate resins, and mixtures thereof.
Claim 23
Dependent Claim 26 words
The resin system of claim 2 wherein said thermosetting resin monomer A.(i) is selected from the group consisting of bismaleimide resins, cyanate resins, and mixtures thereof.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-05-05 2000-11-04 2001-05-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-05-05 2004-11-04 2005-05-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-05-05 2008-11-04 2009-05-06 $7700.00 Window Closed / Lapsed

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