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US5547675A Expired / Lapsed US ⏱️ 0.0 years remaining

Modified monocyclopentadienyl transition metal/alumoxane catalyst system for polymerization of olefins

Assignee: ExxonMobil Chemical Patents Inc
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Filing: 1994-11-30
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Granted: 1996-08-20
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Expires: 2014-11-30
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Abstract

Abstract This invention comprises a catalyst system and a process using such catalyst system for the production of high molecular weight polyolefins, particularly polyethylene and higher poly-α-olefin, and copolymers of ethylene and/or α-olefins with other unsaturated monomers, including diolefins, acetylenically unsaturated monomers and cyclic olefins. The catalyst system comprises three components, a monocyclopentadienyl Group IV B transition metal compound, an alumoxane, and a modifier. The catalyst system is highly active, at low ratios of aluminum to the Group IV B transition metal, hence catalyzes the production of a polyolefin product containing low levels of catalyst metal residue.

Inventors

  • 👤 Jo Ann M. Canich

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 22:00
CPC Classifications
C; C08; C08F; C08F210/00; C08F210/16; C07; C07F; C07F17/00; C07F7/00; C07F7/02; C07F7/08; C07F7/10; C08F10/00; C08F10/02; C08F10/04; C08F10/06; C08F110/00; C08F110/02; C08F110/04; C08F110/06; C08F210/04; C08F210/06; C08F210/18; C08F2410/00; C08F2410/01; C08F4/00; C08F4/42; C08F4/44; C08F4/60; C08F4/62; C08F4/64; C08F4/659; C08F4/65908; C08F4/65912; C08F4/6592; Y; Y10; Y10S; Y10S526/00; Y10S526/943

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 537 words
A catalyst system comprising: (A) a transition metal compound or lanthanide metal compound of the formula: ##STR7## wherein M is a transition metal or lanthanide metal atom; (C 5 H 5-y-x R x ) is a cyclopentadienyl ring which is substituted with from zero to five substituent groups R, "x" is 0, 1, 2, 3, 4 or 5 denoting the degree of substitution, and each substituent group R is, independently, a radical selected from the group consisting of C 1 -C 20 hydrocarbyl radicals; substituted C 1 -C 20 hydrocarbyl radicals wherein one or more hydrogen atoms is replaced by a halogen radical, an amido radical, a phosphido radical, an alkoxy radical, an alkylborido radical, or other radical containing a Lewis acidic or basic 18 functionality; C 1 -C 20 hydrocarbyl-substituted metalloid radicals wherein the metalloid is selected from the Group IV A of the Periodic Table of Elements; halogen radicals; amido radicals; phosphido radicals; alkoxy radicals; alkylborido radicals; and other radical containing Lewis acidic or basic functionality; or (C 5 H 5-y-x R x ) is a cyclopentadienyl ring in which two adjacent R-groups are joined forming C 4 -C 20 ring to give a saturated or unsaturated polycyclic cyclopentadienyl ligand; (JR' z-1-y ) is a heteroatom ligand in which J is an element with a coordination number of three from Group V A or an element with a coordination number of two from Group VIA of the Periodic Table of Elements, each R' is, independently a radical selected from the group consisting of C 1 -C 20 hydrocarbyl radicals and substituted C 1 -C 20 hydrocarbyl radicals wherein one or more hydrogen atom is replaced by a halogen radical, an amido radical, a phosphido radical, an alkoxy radical, an alkylborido radical, or a radical containing a Lewis acidic or basic functionality; and "z" is the coordination number of the element J; each Q is, independently, an univalent anionic ligand selected from the group consisting of halide, hydride, a substituted or unsubstituted C 1 -C 20 hydrocarbyl, alkoxide, aryloxide, amide, and phosphide provided that where Q is a hydrocarbyl ligand Q cannot be a substituted or unsubstituted cyclopentadienyl ring or both Q together are an alkylidene, a cyclometallated hydrocarbyl or a divalent anionic chelating ligand; "n" and "p" are integer numbers such that n+2 and p+3 are equal to the oxidation state of M and the oxidation state of M is 3 or greater; "y" is 0 or 1 when "w" is greater than 0; "y" is 1 when "w" is 0; when "y" is 1, T is a covalent bridging group containing a Group III A, IV A, V A, or VIA element; L is a neutral Lewis base where "w" denotes a number from 0 to 3; and (B) an alumoxane; and (C) a modifier of the formula R".sub.a-c E(G-R".sub.b-1).sub.c or R"(G-R".sub.b-1) wherein G is a Group VA or VIA element and "b" is equal to the coordination number of G, E is a Group IVA or VA element and "a" is equal to the coordination number of E, "c" is an integer from 1 to 4 but not greater than "a", and each R" is independently a hydrogen, hydrocarbyl or substituted hydrocarbyl radical.
Claim 2
Dependent Claim 537 words
A catalyst system comprising: (A) a transition metal compound or lanthanide metal compound of the formula: ##STR7## wherein M is a transition metal or lanthanide metal atom; (C 5 H 5-y-x R x ) is a cyclopentadienyl ring which is substituted with from zero to five substituent groups R, "x" is 0, 1, 2, 3, 4 or 5 denoting the degree of substitution, and each substituent group R is, independently, a radical selected from the group consisting of C 1 -C 20 hydrocarbyl radicals; substituted C 1 -C 20 hydrocarbyl radicals wherein one or more hydrogen atoms is replaced by a halogen radical, an amido radical, a phosphido radical, an alkoxy radical, an alkylborido radical, or other radical containing a Lewis acidic or basic 18 functionality; C 1 -C 20 hydrocarbyl-substituted metalloid radicals wherein the metalloid is selected from the Group IV A of the Periodic Table of Elements; halogen radicals; amido radicals; phosphido radicals; alkoxy radicals; alkylborido radicals; and other radical containing Lewis acidic or basic functionality; or (C 5 H 5-y-x R x ) is a cyclopentadienyl ring in which two adjacent R-groups are joined forming C 4 -C 20 ring to give a saturated or unsaturated polycyclic cyclopentadienyl ligand; (JR' z-1-y ) is a heteroatom ligand in which J is an element with a coordination number of three from Group V A or an element with a coordination number of two from Group VIA of the Periodic Table of Elements, each R' is, independently a radical selected from the group consisting of C 1 -C 20 hydrocarbyl radicals and substituted C 1 -C 20 hydrocarbyl radicals wherein one or more hydrogen atom is replaced by a halogen radical, an amido radical, a phosphido radical, an alkoxy radical, an alkylborido radical, or a radical containing a Lewis acidic or basic functionality; and "z" is the coordination number of the element J; each Q is, independently, an univalent anionic ligand selected from the group consisting of halide, hydride, a substituted or unsubstituted C 1 -C 20 hydrocarbyl, alkoxide, aryloxide, amide, and phosphide provided that where Q is a hydrocarbyl ligand Q cannot be a substituted or unsubstituted cyclopentadienyl ring or both Q together are an alkylidene, a cyclometallated hydrocarbyl or a divalent anionic chelating ligand; "n" and "p" are integer numbers such that n+2 and p+3 are equal to the oxidation state of M and the oxidation state of M is 3 or greater; "y" is 0 or 1 when "w" is greater than 0; "y" is 1 when "w" is 0; when "y" is 1, T is a covalent bridging group containing a Group III A, IV A, V A, or VIA element; L is a neutral Lewis base where "w" denotes a number from 0 to 3; and (B) an alumoxane; and (C) a modifier of the formula R".sub.a-c E(G-R".sub.b-1).sub.c or R"(G-R".sub.b-1) wherein G is a Group VA or VIA element and "b" is equal to the coordination number of G, E is a Group IVA or VA element and "a" is equal to the coordination number of E, "c" is an integer from 1 to 4 but not greater than "a", and each R" is independently a hydrogen, hydrocarbyl or substituted hydrocarbyl radical.
Claim 3
Dependent Claim 28 words
The catalyst system of claim 1, wherein the transition metal atom is from Group IV B, V B, or VI B of the Periodic Table of the Elements.
Claim 4
Dependent Claim 29 words
The catalyst system of claim 2, wherein M is Zr, Hf of Ti in its highest formal oxidation state and the transition metal compound is of the formula ##STR8##
Claim 5
Dependent Claim 19 words
The catalyst system of claim 1 wherein the heteroatom ligand group J element is nitrogen, phosphorous, oxygen or sulfur.
Claim 6
Dependent Claim 14 words
The catalyst system of claim 1 wherein Q is a halogen or hydrocarbyl radical.
Claim 7
Dependent Claim 15 words
The catalyst system of claim 5 wherein the heteroatom ligand group J element is nitrogen.
Claim 8
Dependent Claim 10 words
The catalyst system of claim 1 wherein M is titanium.
Claim 9
Dependent Claim 23 words
The catalyst system of claim 1 wherein the aluminum atom to transition metal atom mole ratio is from about 10:1 to about 3,000:1.
Claim 10
Dependent Claim 11 words
The catalyst system of claim 1 further comprising an inert support.
Claim 11
Dependent Claim 29 words
The catalyst system of claim 9, wherein the support is an inorganic support selected from the group consisting of talc, silica, alumina, silica-alumina, magnesia, titania, zirconia, and mixtures thereof.
Claim 12
Dependent Claim 23 words
The catalyst system of claim 1, wherein E of said modifier is selected from the group consisting of carbon, silicon, nitrogen and phosphorous.
Claim 13
Dependent Claim 23 words
The catalyst system of claim 1, wherein G of said modifier is selected from the group consisting of oxygen, nitrogen, phosphorus and sulphur.
Claim 14
Dependent Claim 16 words
The catalyst system of claim 1, wherein said modifier is a compound reactive with aluminum alkyls.
Claim 15
Dependent Claim 23 words
The catalyst system of claim 1, wherein said modifier is a Lewis base or compound containing one or more Lewis basic functional groups.
Claim 16
Dependent Claim 12 words
The catalyst system of claim 1, wherein said modifier is a siloxane.
Claim 17
Dependent Claim 15 words
The catalyst system of claim 1, wherein said modifier is tetraethoxysilane, triphenylethoxysilane, diphenylethoxysilane or phenyltriethoxysilane.
Claim 18
Dependent Claim 11 words
The catalyst system of claim 1, wherein said modifier is N,N-dimethylanaline.
Claim 19
Dependent Claim 11 words
The catalyst system of claim 1, wherein said modifier is 2,6-di-t-butyl-4-methylphenol.
Claim 20
Dependent Claim 512 words
A catalyst system comprising: (A) a transition metal compound of the formula: ##STR9## wherein M is Zr, Hr, or Ti in its highest formal oxidation state; (C 5 H 5-y-x R x ) is a cyclopentadienyl ring which is substituted with from zero to five substituent groups R, "x" is 0, 1, 2, 3, 4 or 5 denoting the degree of substitution, and each substituent group R is, independently, a radical selected from the group consisting of C 1 -C 20 hydrocarbyl radicals; substituted C 1 -C 20 hydrocarbyl radicals wherein one or more hydrogen atoms is replaced by a halogen radical, an amido radical, a phosphido radical, an alkoxy radical, an alkylborido radical, or other radical containing a Lewis acidic or basic functionality; C 1 -C 20 hydrocarbyl-substituted metalloid radicals wherein the metalloid is selected from the Group IV A of the Periodic Table of Elements; halogen radicals; amido radicals; phosphido radicals; alkoxy radicals; alkylborido radicals; other radical containing a Lewis acidic or basic functionality; or (C 5 H 5-y-x R x ) is a cyclopentadienyl ring in which two adjacent R-groups are joined forming C 4 -C 20 ring to give a saturated or unsaturated polycyclic cyclopentadienyl ligand; (JR' z-1-y ) is a heteroatom ligand in which J is an element with a coordination number of three from Group V A or an element with a coordination number of two from Group VIA of the Periodic Table of Elements, each R' is, independently a radical selected from the group consisting of C 1 -C 20 hydrocarbyl radicals and substituted C 1 -C 20 hydrocarbyl radicals wherein one or more hydrogen atom is replaced by a halogen radical, an amido radical, a phosphido radical, an alkoxy radical, an alkylborido radical, or a radical containing a Lewis acidic or basic functionality; and "z" is the coordination number of the element J; each Q is, independently, an univalent anionic ligand selected from the group consisting of halide, hydride, a substituted or unsubstituted C 1 -C 20 hydrocarbyl, alkoxide, aryloxide, amide, arylamide, phosphide and arylphosphide, provided that where Q is a hydrocarbyl ligand Q cannot be a substituted or unsubstituted cyclopentadienyl ring or both Q together are an alkylidene, a cyclometallated hydrocarbyl or a divalent anionic chelating ligand; "y" is 0 or 1 when "w" is greater than 0; "y" is 1 when "w" is 0; when "y" is 1, T is a covalent bridging group containing a Group III A, IV A, V A or VI A element; L is a neutral Lewis base where "w" denotes a number from 0 to 3; and (B) an alumoxane; and (C) a modifier of the formula R".sub.a-c E(G-R".sub.b-1).sub.c or R"(G-R".sub.b-1) wherein G is a Group V A or VIA element and "b" is equal to the coordination number of G, E is a Group IV A or V A element and "a" is equal to the coordination number of E, "c" is an integer from 1 to 4 but not greater than a, and each R" is independently a hydrogen, hydrocarbyl or substituted hydrocarbyl radical.
Claim 21
Dependent Claim 512 words
A catalyst system comprising: (A) a transition metal compound of the formula: ##STR9## wherein M is Zr, Hr, or Ti in its highest formal oxidation state; (C 5 H 5-y-x R x ) is a cyclopentadienyl ring which is substituted with from zero to five substituent groups R, "x" is 0, 1, 2, 3, 4 or 5 denoting the degree of substitution, and each substituent group R is, independently, a radical selected from the group consisting of C 1 -C 20 hydrocarbyl radicals; substituted C 1 -C 20 hydrocarbyl radicals wherein one or more hydrogen atoms is replaced by a halogen radical, an amido radical, a phosphido radical, an alkoxy radical, an alkylborido radical, or other radical containing a Lewis acidic or basic functionality; C 1 -C 20 hydrocarbyl-substituted metalloid radicals wherein the metalloid is selected from the Group IV A of the Periodic Table of Elements; halogen radicals; amido radicals; phosphido radicals; alkoxy radicals; alkylborido radicals; other radical containing a Lewis acidic or basic functionality; or (C 5 H 5-y-x R x ) is a cyclopentadienyl ring in which two adjacent R-groups are joined forming C 4 -C 20 ring to give a saturated or unsaturated polycyclic cyclopentadienyl ligand; (JR' z-1-y ) is a heteroatom ligand in which J is an element with a coordination number of three from Group V A or an element with a coordination number of two from Group VIA of the Periodic Table of Elements, each R' is, independently a radical selected from the group consisting of C 1 -C 20 hydrocarbyl radicals and substituted C 1 -C 20 hydrocarbyl radicals wherein one or more hydrogen atom is replaced by a halogen radical, an amido radical, a phosphido radical, an alkoxy radical, an alkylborido radical, or a radical containing a Lewis acidic or basic functionality; and "z" is the coordination number of the element J; each Q is, independently, an univalent anionic ligand selected from the group consisting of halide, hydride, a substituted or unsubstituted C 1 -C 20 hydrocarbyl, alkoxide, aryloxide, amide, arylamide, phosphide and arylphosphide, provided that where Q is a hydrocarbyl ligand Q cannot be a substituted or unsubstituted cyclopentadienyl ring or both Q together are an alkylidene, a cyclometallated hydrocarbyl or a divalent anionic chelating ligand; "y" is 0 or 1 when "w" is greater than 0; "y" is 1 when "w" is 0; when "y" is 1, T is a covalent bridging group containing a Group III A, IV A, V A or VI A element; L is a neutral Lewis base where "w" denotes a number from 0 to 3; and (B) an alumoxane; and (C) a modifier of the formula R".sub.a-c E(G-R".sub.b-1).sub.c or R"(G-R".sub.b-1) wherein G is a Group V A or VIA element and "b" is equal to the coordination number of G, E is a Group IV A or V A element and "a" is equal to the coordination number of E, "c" is an integer from 1 to 4 but not greater than a, and each R" is independently a hydrogen, hydrocarbyl or substituted hydrocarbyl radical.
Claim 22
Dependent Claim 40 words
The catalyst system of claim 19, wherein the heteroatom ligand group J element is nitrogen, phosphorous, oxygen or sulfur; E of said modifier is carbon, silica, nitrogen or phosphorous; and G of said modifier is oxygen, nitrogen, phosphorus or sulfur.

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