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Enhanced quality thin film Cu(In,Ga)Se2 for semiconductor device applications by vapor-phase recrystallization

Assignee: Alliance for Sustainable Energy LLC
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Filing: 1993-04-12
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Granted: 1994-10-18
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Expires: 2013-04-12
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Abstract

Abstract Enhanced quality thin films of Cu w (In,Ga y )Se z for semiconductor device applications are fabricated by initially forming a Cu-rich, phase-separated compound mixture comprising Cu(In,Ga):Cu x Se on a substrate to form a large-grain precursor and then converting the excess Cu x Se to Cu(In,Ga)Se 2 by exposing it to an activity of In and/or Ga, either in vapor In and/or Ga form or in solid (In,Ga) y Se z . Alternatively, the conversion can be made by sequential deposition of In and/or Ga and Se onto the phase-separated precursor. The conversion process is preferably performed in the temperature range of about 300°-600° C., where the Cu(In,Ga)Se 2 remains solid, while the excess Cu x Se is in a liquid flux. The characteristic of the resulting Cu w (In,Ga) y Se z can be controlled by the temperature. Higher temperatures, such as 500°-600° C., result in a nearly stoichiometric Cu(In,Ga)Se 2 , whereas lower temperatures, such as 300°-400° C., result in a more Cu-poor compound, such as the Cu z (In,Ga) 4 Se 7 phase.

Inventors

  • 👤 John R. Tuttle
  • 👤 Miguel A. Contreras
  • 👤 Rommel Noufi
  • 👤 David S. Albin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 20:26
CPC Classifications
H; H10; H10F; H10F77/00; H10F77/10; H10F77/12; H10F77/126; Y; Y02; Y02E; Y02E10/00; Y02E10/50; Y02E10/541; Y02P; Y02P70/00; Y02P70/50; Y10; Y10S; Y10S438/00; Y10S438/93

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 52 words
A process for fabricating thin film semiconductor devices, comprising the steps of: forming a Cu-rich, phase-separated, compound mixture comprising Cu(In,Ga)Se 2 :Cu x Se on a substrate; and converting Cu x Se in the mixture to Cu w (In,Ga) y Se z by exposing said Cu x Se to (In,Ca) and Se.
Claim 2
Dependent Claim 52 words
A process for fabricating thin film semiconductor devices, comprising the steps of: forming a Cu-rich, phase-separated, compound mixture comprising Cu(In,Ga)Se 2 :Cu x Se on a substrate; and converting Cu x Se in the mixture to Cu w (In,Ga) y Se z by exposing said Cu x Se to (In,Ca) and Se.
Claim 3
Dependent Claim 20 words
The process of claim 1, including the step of forming said mixture in a temperature range of about 500°-600° C.
Claim 4
Dependent Claim 29 words
The process of claim 1, including the step of converting said Cu x Se to Cu w (In,Ga) y Se z in a temperature range of about 500°-600° C.
Claim 5
Dependent Claim 18 words
The process of claim 3, including the step of converting said Cu x Se to Cu(In,Ga)Se 2 .
Claim 6
Dependent Claim 29 words
The process of claim 1, including the step of converting said Cu x Se to Cu w (In,Ga) y Se z in a temperature range of about 300°-400° C.
Claim 7
Dependent Claim 22 words
The process of claim 5, including the step of converting Cu x Se to Cu 2 (In, Ga) 4 Se 7 .
Claim 8
Dependent Claim 21 words
The process of claim 5, including the step of converting said Cu x Se to Cu(In, Ga) 3 Se 5 .
Claim 9
Dependent Claim 29 words
The process of claim 7, where said Cu x Se is further defined by 1≦x≦2, and where said In y Se z is further defined by y=2 and z=3.
Claim 10
Dependent Claim 7 words
The process of claim 1, wherein 1≦x≦2.
Claim 11
Dependent Claim 17 words
The process of claim 1, wherein the ratio of Cu(In,Ga) 2 :Cu x Se is about 1:2.
Claim 12
Dependent Claim 15 words
The process of claim 1, wherein Cu comprises about 40-50 at. % of said mixture.
Claim 13
Dependent Claim 20 words
The process of claim 1, including the step of exposing said Cu x Se to In y Se z .
Claim 14
Dependent Claim 20 words
The process of claim 12, including the step of exposing said Cu x Se to In 2 Se 3 .
Claim 15
Dependent Claim 20 words
The process of claim 1, including the step of exposing said Cu x Se to In vapor and Se vapor.
Claim 16
Dependent Claim 25 words
The process of claim 1, including the step of forming said mixture by depositing said Cu(In,Ga)Se 2 and said Cu x Se on said substrate.
Claim 17
Dependent Claim 24 words
The process of claim 15, including the step of forming said mixture by depositing Cu(In,Ga)Se 2 and Cu x Se on said substrate simultaneously.
Claim 18
Dependent Claim 21 words
The process of claim 15, including the step of forming said mixture by depositing Cu(In,Ga)Se 2 and Cu x Se sequentially.
Claim 19
Dependent Claim 28 words
The process of claim 15, including the step of depositing said Cu(In,Ga)Se 2 by depositing an elemental mixture of Cu and (In,Ga) and exposing said mixture to Se.
Claim 20
Dependent Claim 14 words
The process of claim 15, including the step of depositing said mixture by sputtering.
Claim 21
Dependent Claim 15 words
The process of claim 15, including the step of depositing said mixture by physical co-evaporation.
Claim 22
Dependent Claim 23 words
The process of claim 1, including the step of forming said mixture by depositing Cu x Se and In y Se z .
Claim 23
Dependent Claim 21 words
The process of claim 21, including the step of depositing said Cu x Se and said In y Se z sequentially.
Claim 24
Dependent Claim 21 words
The process of claim 21, including the step of depositing said Cu x Se and said In y Se z simultaneously.
Claim 25
Dependent Claim 25 words
The process of claim 21, including the step of depositing said Cu x Se by first depositing Cu and then exposing said Cu to Se.
Claim 26
Dependent Claim 10 words
The process of claim 1, wherein said substrate comprises glass.
Claim 27
Dependent Claim 15 words
The process of claim 25, wherein said substrate comprises a Mo coating on said glass.

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3.5 Years (Year 4) 1997-10-17 1998-04-18 1998-10-18 $2000.00 Window Closed / Lapsed
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