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US5045409A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for making thin film solar cell

Assignee: Siemens Solar Industries LP
•
Filing: 1988-11-17
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Granted: 1991-09-03
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Expires: 2008-11-17
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Abstract

Abstract A method of making group I-III-VI compound semiconductors such as copper indium diselenide for use in thin film heterojunction photovoltaic devices. A composite film of copper, indium, and possibly other group IIIA elements, is deposited upon a substrate. A separate film of selenium is deposited on the composite film. The substrate is then heated in a chamber in the presence of a gas containing hydrogen to form the compound semiconductor material.

Inventors

  • 👤 Chris Eberspacher
  • 👤 James H. Ermer
  • 👤 Kim W. Mitchell

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 13:52
CPC Classifications
H; H10; H10F; H10F10/00; H10F10/10; H10F10/16; H10F10/167; H10F77/00; H10F77/10; H10F77/12; H10F77/126; H10P; H10P14/00; H10P14/20; H10P14/203; H10P14/22; H10P14/29; H10P14/2901; H10P14/2922; H10P14/32; H10P14/3202; H10P14/3241; H10P14/34; H10P14/3402; H10P14/3436; Y; Y02; Y02E; Y02E10/00; Y02E10/50; Y02E10/541; Y10; Y10S; Y10S438/00; Y10S438/93; Y10T; Y10T428/00; Y10T428/12; Y10T428/12493; Y10T428/12528

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 69 words
A method for making a semiconducting film comprising: depositing a composite film of copper and indium onto a substrate, depositing a film of selenium onto the composite copper and indium film, and heating the substrate in the presence of a hydrogen containing gas for a time and at a temperature sufficient to cause interdiffusion of copper, indium and selenium to form a semiconductor of the class CuInSe 2 .
Claim 2
Independent Claim 69 words
A method for making a semiconducting film comprising: depositing a composite film of copper and indium onto a substrate, depositing a film of selenium onto the composite copper and indium film, and heating the substrate in the presence of a hydrogen containing gas for a time and at a temperature sufficient to cause interdiffusion of copper, indium and selenium to form a semiconductor of the class CuInSe 2 .
Claim 3
Dependent Claim 25 words
A method according to claim 1 wherein the hydrogen containing gas is a mixture of hydrogen and one or more of argon, nitrogen, and helium.
Claim 4
Dependent Claim 15 words
A method according to claim 1 wherein the hydrogen containing gas comprises H 2 Se.
Claim 5
Dependent Claim 15 words
A method according to claim 1 wherein the hydrogen containing gas comprises H 2 S.
Claim 6
Dependent Claim 122 words
A semiconducting thin film formed on a substrate by the method comprising: depositing a composite film of copper and indium on a substrate, said film having an atomic copper to indium ratio of about one, depositing a film of selenium on said composite copper indium film, said selenium film thickness selected to provide an atomic ratio of selenium to copper and indium of less than one, and heating said substrate with said composite copper indium film and said selenium film in the presence of H 2 S gas for a time and at a temperature sufficient to cause interdiffusion of copper, indium, selenium and sulfur to form a semiconductor of the class CuInSe 2-x S x where x is less than two.
Claim 7
Dependent Claim 122 words
A semiconducting thin film formed on a substrate by the method comprising: depositing a composite film of copper and indium on a substrate, said film having an atomic copper to indium ratio of about one, depositing a film of selenium on said composite copper indium film, said selenium film thickness selected to provide an atomic ratio of selenium to copper and indium of less than one, and heating said substrate with said composite copper indium film and said selenium film in the presence of H 2 S gas for a time and at a temperature sufficient to cause interdiffusion of copper, indium, selenium and sulfur to form a semiconductor of the class CuInSe 2-x S x where x is less than two.
Claim 8
Independent Claim 73 words
A method for making a semiconducting film comprising: depositing onto a substrate a composite film of copper, indium and at least one element selected from the group consisting of gallium and aluminum, depositing a film of selenium onto said composite film, and heating the substrate in the presence of a hydrogen containing gas for a time and at a temperature sufficient to cause interdiffusion of selenium and the elements comprising the composite film.
Claim 9
Independent Claim 73 words
A method for making a semiconducting film comprising: depositing onto a substrate a composite film of copper, indium and at least one element selected from the group consisting of gallium and aluminum, depositing a film of selenium onto said composite film, and heating the substrate in the presence of a hydrogen containing gas for a time and at a temperature sufficient to cause interdiffusion of selenium and the elements comprising the composite film.
Claim 10
Dependent Claim 25 words
A method according to claim 6 wherein the hydrogen containing gas is a mixture of hydrogen and one or more of argon, nitrogen, and helium.
Claim 11
Dependent Claim 15 words
A method according to claim 6 wherein the hydrogen containing gas comprises H 2 Se.
Claim 12
Dependent Claim 15 words
A method according to claim 6 wherein the hydrogen containing gas comprises H 2 S.
Claim 13
Dependent Claim 124 words
A semiconducting thin film formed on a substrate by the method comprising: depositing onto a substrate a composite film of copper, indium and at least one element selected from the group consisting of gallium and aluminum, said film having an atomic ratio of copper to the other elements of about one, depositing a film of selenium on said composite film, said selenium film thickness selected to provide an atomic ratio of selenium to the elements comprising the composite film of less than one, and heating said substrate with said composite film and said selenium film in the presence of H 2 S gas for a time and at a temperature sufficient to cause interdiffusion of selenium, sulfur and the elements comprising the composite film.
Claim 14
Dependent Claim 124 words
A semiconducting thin film formed on a substrate by the method comprising: depositing onto a substrate a composite film of copper, indium and at least one element selected from the group consisting of gallium and aluminum, said film having an atomic ratio of copper to the other elements of about one, depositing a film of selenium on said composite film, said selenium film thickness selected to provide an atomic ratio of selenium to the elements comprising the composite film of less than one, and heating said substrate with said composite film and said selenium film in the presence of H 2 S gas for a time and at a temperature sufficient to cause interdiffusion of selenium, sulfur and the elements comprising the composite film.

References Cited (Backward Citations)

US3793069A Cited
US4335266A Cited
US4465575A Cited
US4581108A Cited
US4611091A Cited
US4612411A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-09-02 1995-03-04 1995-09-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-09-02 1999-03-04 1999-09-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-09-02 2003-03-04 2003-09-03 $7700.00 Window Closed / Lapsed

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