Abstract Very compact, low cost power semiconductor device modules suitable for use in variable speed motor controllers multiple solenoid drivers, and the like are provided by attaching pre-packaged (e.g., type TO-220) semiconductor devices by their heat dissipation surfaces to opposed planar faces of a metal heat conduction plate using an electrically insulating and thermally conductive epoxy. By proper choice of the heat conduction plate thickness and the device-to-device spacing thereon, the leads of the pre-packaged devices can be arranged to have, on the modules, the same lead-to-lead and row-to-row spacing as for common JEDEC DILIC packages so that the modules fit on a conventional package footprint when mounted on a circuit board.
A method for forming a power device module, comprising: providing multiple pre-packaged power devices each having a planar heat removal face and external connection leads extending from an other face; providing a heat conductive plate having opposed first and second planar faces; bonding the planar heat removal faces of a first plurality of the multiple pre-packaged power devices to the first face of the heat conductive plate and the planar heat removal faces of a second plurality of the multiple pre-packaged power devices to the second face of the heat conductive plate so that the external connection leads of the multiple pre-packaged semiconductor devices extend away from the heat conductive plate in a common direction.
Claim 2
Independent Claim
115 words
A method for forming a power device module, comprising: providing multiple pre-packaged power devices each having a planar heat removal face and external connection leads extending from an other face; providing a heat conductive plate having opposed first and second planar faces; bonding the planar heat removal faces of a first plurality of the multiple pre-packaged power devices to the first face of the heat conductive plate and the planar heat removal faces of a second plurality of the multiple pre-packaged power devices to the second face of the heat conductive plate so that the external connection leads of the multiple pre-packaged semiconductor devices extend away from the heat conductive plate in a common direction.
Claim 3
Dependent Claim
46 words
The method of claim 1 wherein the bonding step comprises, bonding the heat removal faces to the opposed faces of the heat conductive plate with a thermally conductive bonding media containing means for controlling the separation of the heat removal faces and the heat conductive faces.
Claim 4
Dependent Claim
71 words
The method of claim 1 wherein the second providing step and the bonding step comprise, adjusting the thickness of the heat conductive plate so that, when the multiple pre-packaged power devices are bonded to the heat conductive plate, the external electrical leads of the first portion form a row and the external electrical leads of the second portion form a parallel row, wherein the row-to-row spacing equals a pre-determined JEDEC spacing.