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US5073117A Expired / Lapsed US ⏱️ 0.0 years remaining

Flip-chip test socket adaptor and method

Assignee: Texas Instruments Inc
•
Filing: 1990-12-27
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Granted: 1991-12-17
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Expires: 2010-12-27
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Abstract

Abstract A test set socket adaptor (20) comprises a substrate (28), a plurality of cantilever beams (32) and a package (30). A bare chip (22) may be inserted into and held by the test socket adaptor (20) for insertion into a standard test socket. The cantilevers (32) are designed to deflect and compensate for variations in solder bumps (26) on the bare chip (22). The deflection of the cantilever beams (32) allows a positive contact between the solder bumps (26) and the cantilever beams for an AC and a burn-in test.

Inventors

  • 👤 Satwinder Malhi
  • 👤 Oh K. Kwon
  • 👤 Shivaling S. Mahant-Shetti

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 21:23
CPC Classifications
H; H05; H05K; H05K7/00; H05K7/02; H05K7/10; H05K7/1053; H05K7/1061; G; G01; G01R; G01R1/00; G01R1/02; G01R1/04; G01R1/0408; G01R1/0433; G01R1/0483; G01R1/06; G01R1/067; G01R1/06711; G01R1/06716; G01R1/06727; Y; Y10; Y10S; Y10S439/00; Y10S439/912; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49004; Y10T29/49117; Y10T29/49124; Y10T29/4913

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 59 words
An apparatus for providing electrical connection to integrated circuit die, comprising: a base; a support fixed to said base; and a plurality of pressure-sensitive contacts supported by said support to allow said contacts to deflect toward said base such that a die may be electrically connected to said contacts, said contacts comprising cantilever beams formed from a semiconductor material.
Claim 2
Independent Claim 59 words
An apparatus for providing electrical connection to integrated circuit die, comprising: a base; a support fixed to said base; and a plurality of pressure-sensitive contacts supported by said support to allow said contacts to deflect toward said base such that a die may be electrically connected to said contacts, said contacts comprising cantilever beams formed from a semiconductor material.
Claim 3
Dependent Claim 12 words
The apparatus of claim 1, wherein said support is 15 microns thick.
Claim 4
Dependent Claim 18 words
The apparatus of claim 1, wherein said cantilever beams comprise a silicon material having an n type conductivity.
Claim 5
Dependent Claim 19 words
The apparatus of claim 1, wherein said contacts comprise cantilever beams formed from silicon having a p type conductivity.
Claim 6
Dependent Claim 22 words
The apparatus of claim 1, wherein said contacts further comprise solder bumps on said cantilever beams for contacting pads on the die.
Claim 7
Dependent Claim 22 words
The apparatus of claim 1, wherein said contacts further comprise pads on said cantilever beams for contacting solder bumps on the die.
Claim 8
Dependent Claim 12 words
The apparatus of claim 1, wherein said base comprises a silicon substrate.
Claim 9
Dependent Claim 14 words
The apparatus of claim 7, wherein said silicon substrate is of n type conductivity.
Claim 10
Dependent Claim 15 words
The apparatus of claim 1, wherein said support comprises silicon having a p++ type conductivity.
Claim 11
Dependent Claim 18 words
The apparatus of claim 9, wherein said support is doped up to 10 20 atoms per cubic centimeter.
Claim 12
Dependent Claim 16 words
The apparatus of claim 1, wherein said base comprises a substrate of a first conductivity type.
Claim 13
Dependent Claim 21 words
The apparatus of claim 11, wherein said support comprises semiconductor material of a second conductivity type opposite the first conductivity type.
Claim 14
Independent Claim 67 words
A method for forming an apparatus to make an electrical connection to an integrated circuit die, comprising the steps of: forming a base; forming a support over said base; and forming pressure-sensitive contacts comprising cantilever beams formed from a semiconductor material over said support to allow said contacts to deflect toward said base such that integrated circuits on the die may be electrically connected to said contacts.
Claim 15
Independent Claim 67 words
A method for forming an apparatus to make an electrical connection to an integrated circuit die, comprising the steps of: forming a base; forming a support over said base; and forming pressure-sensitive contacts comprising cantilever beams formed from a semiconductor material over said support to allow said contacts to deflect toward said base such that integrated circuits on the die may be electrically connected to said contacts.
Claim 16
Dependent Claim 21 words
The method of claim 13, wherein the step of forming a base comprises forming a layer of an n type silicon.
Claim 17
Dependent Claim 38 words
The method of claim 13, wherein the step of forming a support over said base comprises: depositing a p++ type conductivity silicon layer over said base; and selectively etching said p++ layer such that said contacts deflect therefrom.
Claim 18
Dependent Claim 32 words
The method of claim 15, wherein the step of etching comprises etching said p++ layer with an etchant comprising one part hydrochloric acid, three parts nitric acid and eight parts acetic acid.
Claim 19
Dependent Claim 59 words
The method of claim 13, wherein the step of forming contacts comprises: forming silicon over said supports; forming oxide over said silicon; forming nitride over said oxide; forming a metallic mask over said nitride; patterning said mask corresponding to said contacts; and etching said mask, said nitride, said oxide, and said silicon to form said contacts from said silicon.
Claim 20
Dependent Claim 17 words
The method of claim 17, wherein the step of etching comprises etching with a potassium hydroxide/propanol/water etchant.
Claim 21
Dependent Claim 21 words
The method of claim 13, wherein the step of forming a base comprises forming a substrate of a first conductivity type.
Claim 22
Dependent Claim 30 words
The method of claim 19, wherein the step of forming a support comprises forming a semiconductor layer of a second conductivity type opposite the first conductivity type over said substrate.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-12-16 1995-06-17 1995-12-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-12-16 1999-06-17 1999-12-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-12-16 2003-06-17 2003-12-17 $7700.00 Window Closed / Lapsed

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