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US5055425A Expired / Lapsed US ⏱️ 0.0 years remaining

Stacked solid via formation in integrated circuit systems

Assignee: HP Inc
•
Filing: 1989-06-01
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Granted: 1991-10-08
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Expires: 2009-06-01
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Abstract

Abstract A method of forming solid copper vias in a dielectric layer permits stacked up vias in a multi-layer multi-chip carrier. An conducting layer is deposited over a substrate and lines of a first interconnect layer formed on the substrate. An aperture formed in a photoresist layer over said lines is filled with copper by electroplating to form a solid via. The via can be polished until its top is flat. Using a photoresist mask, the conductive layer used for electroplating is removed between the lines. A dielectric layer is then formed over the lines and via. A bulge in the dielectric over the via is removed by etching through an aperture defined in a photoresist layer, which is then stripped. A second interconnect layer can be formed on the resulting structure. The foregoing steps can be iterated to build a multi-layer structure with stacked up vias.

Inventors

  • 👤 Jacques Leibovitz
  • 👤 Maria L. Cobarruviaz
  • 👤 Kenneth D. Scholz
  • 👤 Clinton C. Chao

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 07:56
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/40; H10W20/41; H10W20/42; H05; H05K; H05K3/00; H05K3/40; H05K3/42; H05K3/421; H05K3/46; H05K3/4644; H05K3/4647; H05K2201/00; H05K2201/01; H05K2201/0137; H05K2201/0154; H05K2201/09; H05K2201/09209; H05K2201/095; H05K2201/09563; H05K2203/00; H05K2203/05; H05K2203/0502; H05K2203/0542; H05K2203/07; H05K2203/0703; H05K2203/0733; H05K3/0011; H05K3/0017; H05K3/0041; H05K3/22; H05K3/24; H05K3/243; H05K3/38; H05K3/388; H05K3/423; H05K3/425; H05K3/426; H05K3/467; Y; Y10; Y10S; Y10S148/00; Y10S148/164; Y10S438/00; Y10S438/959

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 101 words
A method of forming an integrated circuit structure including solid vias, said method comprising the steps of: a) forming a circuit pattern on a substrate; b) depositing a photoresist layer on the circuit pattern, and forming apertures in said photoresist layer; c) plating solid metal vias in the apertures and, then, removing said photoresist layer; d) depositing a first dielectric layer over the circuit pattern and the solid metal vias; e) defining apertures in the first dielectric layer over the solid metal vias; and f) etching the apertures in the first dielectric layer to expose surfaces of the solid metal vias.
Claim 2
Independent Claim 101 words
A method of forming an integrated circuit structure including solid vias, said method comprising the steps of: a) forming a circuit pattern on a substrate; b) depositing a photoresist layer on the circuit pattern, and forming apertures in said photoresist layer; c) plating solid metal vias in the apertures and, then, removing said photoresist layer; d) depositing a first dielectric layer over the circuit pattern and the solid metal vias; e) defining apertures in the first dielectric layer over the solid metal vias; and f) etching the apertures in the first dielectric layer to expose surfaces of the solid metal vias.
Claim 3
Dependent Claim 30 words
The method of claim 1 wherein step b further includes depositing an electrically conductive layer over the circuit pattern and said substrate prior to the deposition of said photoresist layer.
Claim 4
Dependent Claim 19 words
The method of claim 2 wherein said electrically conductive layer comprises a copper layer sandwiched between metal adhesive layers.
Claim 5
Dependent Claim 55 words
The method of claim 3 further comprising the steps of forming a second circuit pattern, including second circuit layer lines and second circuit layer vias, on the structure resulting from step f with some of the vias in the second circuit layer vias being stacked on some of the vias in the first dielectric layer.
Claim 6
Dependent Claim 23 words
The method of claim 4 further comprising repeating steps b through f to form a second dielectric layer over said second circuit pattern.
Claim 7
Dependent Claim 39 words
The method of claim 5 wherein selected ones of the solid metal vias in the second dielectric layer are interconnected with selected ones of the solid metal vias in the first circuit layer to form a multiple layer interconnect.
Claim 8
Dependent Claim 18 words
The method of claim 2 wherein the plating step comprises electroplating the vias on the first dielectric layer.
Claim 9
Dependent Claim 23 words
The method of claim 7 wherein the depositing step comprises removing portions of the electrically conductive layer prior to depositing the dielectric layer.

References Cited (Backward Citations)

US4067104A Cited
US4523372A Cited
US4612083A Cited
US4710398A Cited
US4840923A Cited
US4829018A Cited
US4721689A Cited
US4879257A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-10-07 1995-04-08 1995-10-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-10-07 1999-04-08 1999-10-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-10-07 2003-04-08 2003-10-08 $7700.00 Window Closed / Lapsed

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