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US5051222A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for making extrudable polyvinyl alcohol compositions

Assignee: Sekisui Specialty Chemicals America LLC
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Filing: 1989-09-01
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Granted: 1991-09-24
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Expires: 2009-09-01
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Abstract

Abstract A method for extruding polyvinyl alcohol which includes adding sufficient energy to the polyvinyl alcohol to both melt it and essentially eliminate the crystallinity in the melt, and simultaneously removing energy from the melt at a rate sufficient to avoid decomposition of the polyvinyl alcohol and rapidly cooling the extruded melt reduces the heat history and improves the resulting color of the extrudable polyvinyl alcohol.

Inventors

  • 👤 F. Lennart Marten
  • 👤 Amir Famili
  • 👤 James F. Nangeroni

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 12:03
CPC Classifications
C; C08; C08L; C08L29/00; C08L29/02; C08L29/04

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 66 words
In a method for extruding polyvinyl alcohol which is at least partially crystalline, the improvement which comprises adding at least 0.27 KW hr/kg of specific energy to the polyvinyl alcohol to both melt it and substantially eliminate the crystallinity in the melt by shearing the areas of crystallinity, and simultaneously removing energy from the melt at a rate sufficient to avoid decomposition of the polyvinyl alcohol.
Claim 2
Dependent Claim 66 words
In a method for extruding polyvinyl alcohol which is at least partially crystalline, the improvement which comprises adding at least 0.27 KW hr/kg of specific energy to the polyvinyl alcohol to both melt it and substantially eliminate the crystallinity in the melt by shearing the areas of crystallinity, and simultaneously removing energy from the melt at a rate sufficient to avoid decomposition of the polyvinyl alcohol.
Claim 3
Dependent Claim 22 words
The method of claim 1 in which about 0.3 to 0.6 KW hr/kg of specific energy is added to the polyvinyl alcohol.
Claim 4
Dependent Claim 21 words
The method of claim 1 in which about 0.35 to 0.45 KW hr/kg of specific energy is added to the PVOH.
Claim 5
Dependent Claim 21 words
The method of claim 1 in which the polyvinyl alcohol melt is rapidly cooled to yield an essentially gel-free polyvinyl alcohol.
Claim 6
Dependent Claim 15 words
The method of claim 1 in which the polyvinyl alcohol is 85-99+ mole % hydrolized.
Claim 7
Dependent Claim 15 words
The method of claim 1 in which the polyvinyl alcohol is mixed with a plasticizer.
Claim 8
Dependent Claim 11 words
The method of claim 6 in which the plasticizer is glycerol.
Claim 9
Dependent Claim 16 words
The method of claim 1 in which the polyvinyl alcohol is mixed with a dispersing agent.
Claim 10
Dependent Claim 13 words
The method of claim 8 in which the dispersing agent is glycerol mono-oleate.
Claim 11
Dependent Claim 35 words
The method of claim 1 in which the polyvinyl alcohol is mixed with sufficient mineral acid to provide an extruded polyvinyl alcohol which as a 4 wt % aqueous solution has a pH of 5.5-7.0.
Claim 12
Dependent Claim 12 words
The method of claim 10 in which the acid is phosphoric acid.
Claim 13
Dependent Claim 55 words
In a method for melt extruding 85-99+ mole % hydrolyzed polyvinyl alcohol, the improvement which comprises adding 0.27 to 0.6 KW hr/kg to the polyvinyl alcohol to yield a melt and to shear the areas of crystallinity in the melt, and simultaneously removing sufficient energy from the melt to avoid decomposition of the polyvinyl alcohol.
Claim 14
Dependent Claim 55 words
In a method for melt extruding 85-99+ mole % hydrolyzed polyvinyl alcohol, the improvement which comprises adding 0.27 to 0.6 KW hr/kg to the polyvinyl alcohol to yield a melt and to shear the areas of crystallinity in the melt, and simultaneously removing sufficient energy from the melt to avoid decomposition of the polyvinyl alcohol.
Claim 15
Dependent Claim 24 words
The method of claim 12 in which the polyvinyl alcohol melt is extruded as a strand which is rapidly cooled and cut into pellets.
Claim 16
Dependent Claim 18 words
The method of claim 12 in which 0.35 to 0.45 KW hr/kg is added to the polyvinyl alcohol.
Claim 17
Dependent Claim 30 words
The method of claim 12 in which 1 to 30 wt % polyhydric alcohol plasticizer and optionally 0.05 to 1.0 wt % dispersing agent are added to the polyvinyl alcohol.
Claim 18
Dependent Claim 69 words
In a method for making extrudable polyvinyl alcohol pellets by melt extruding a polyvinyl alcohol composition containing a plasticizer, the improvement which comprises adding 0.35 to 0.45 KW hr/kg of specific energy to the polyvinyl alcohol composition to obtain a melt and to shear any areas of crystallinity in the melt and simultaneously removing energy from the melt at a rate sufficient to avoid decomposition of the polyvinyl alcohol.
Claim 19
Dependent Claim 69 words
In a method for making extrudable polyvinyl alcohol pellets by melt extruding a polyvinyl alcohol composition containing a plasticizer, the improvement which comprises adding 0.35 to 0.45 KW hr/kg of specific energy to the polyvinyl alcohol composition to obtain a melt and to shear any areas of crystallinity in the melt and simultaneously removing energy from the melt at a rate sufficient to avoid decomposition of the polyvinyl alcohol.
Claim 20
Dependent Claim 36 words
The method of claim 16 in which the polyvinyl alcohol composition also contains phosphoric acid added in about a 1:2 molar ratio with the sodium acetate content and, optionally, 0.5 to 1.0 wt % dispersing agent.
Claim 21
Dependent Claim 18 words
The method of claim 17 in which the plasticizer is glycerol and the dispersing agent is glycerol mono-oleate.
Claim 22
Dependent Claim 15 words
The method of claim 18 in which the polyvinyl alcohol is 85-99+ mole % hydrolyzed.
Claim 23
Dependent Claim 16 words
The method of claim 16 in which the plasticizer is a polyhydric low molecular weight alcohol.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-09-23 1995-03-25 1995-09-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-09-23 1999-03-25 1999-09-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-09-23 2003-03-25 2003-09-24 $7700.00 Window Closed / Lapsed

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