Claims Analysis
Total Claims: 12
Claim 1
Independent Claim
178 words
A MOSGATE structure having a solderable front metal contact; said MOSGATE structure comprising a thin flat chip of silicon having a front surface and a back surface, a first main contact pad on said front surface, a control contact pad on said front surface and spaced from and insulated from said first main contact pad, and a solderable second main contact area extending across the full surface of said back surface; said main contact pad area disposed atop a plurality of spaced junctions in the front surface of said thin flat chip of silicon which define at least a portion of said MOSFET structure, a solderable mass on said contact pad for receiving a main power lead by soldering to said main contact pad, and an amorphous silicon coating on said front surface to define a high voltage termination for said chip; said main contact pad being exposed through a window in said amorphous silicon coating; said amorphous silicon coating being non-wettable by solder and acting as a dam for containing solder on said main contact pad area.
Claim 2
Dependent Claim
178 words
A MOSGATE structure having a solderable front metal contact; said MOSGATE structure comprising a thin flat chip of silicon having a front surface and a back surface, a first main contact pad on said front surface, a control contact pad on said front surface and spaced from and insulated from said first main contact pad, and a solderable second main contact area extending across the full surface of said back surface; said main contact pad area disposed atop a plurality of spaced junctions in the front surface of said thin flat chip of silicon which define at least a portion of said MOSFET structure, a solderable mass on said contact pad for receiving a main power lead by soldering to said main contact pad, and an amorphous silicon coating on said front surface to define a high voltage termination for said chip; said main contact pad being exposed through a window in said amorphous silicon coating; said amorphous silicon coating being non-wettable by solder and acting as a dam for containing solder on said main contact pad area.
Claim 3
Dependent Claim
176 words
A MOSGATE structure having a solderable front metal contact; said MOSGATE structure comprising a thin flat chip of silicon having a front surface and a back surface, a first main contact pad on said front surface, a control contact pad on said front surface and spaced from and insulated from said first main contact pad, and a solderable second main contact area extending across the full surface of said back surface; said main contact pad area disposed atop a plurality of spaced junctions in the front surface of said thin flat chip of silicon which define at least a portion of said MOSFET structure, a solderable mass on said contact pad for receiving a main power lead by soldering to said main contact pad; said first main contact pad comprising a thin layer of aluminum in contact with said silicon; and a solderable metal system atop and in contact with said layer of aluminum; said solderable metal system comprising a tri-metal consisting of titanium atop said aluminum, palladium atop said titanium and silver atop said titanium.
Claim 4
Dependent Claim
176 words
A MOSGATE structure having a solderable front metal contact; said MOSGATE structure comprising a thin flat chip of silicon having a front surface and a back surface, a first main contact pad on said front surface, a control contact pad on said front surface and spaced from and insulated from said first main contact pad, and a solderable second main contact area extending across the full surface of said back surface; said main contact pad area disposed atop a plurality of spaced junctions in the front surface of said thin flat chip of silicon which define at least a portion of said MOSFET structure, a solderable mass on said contact pad for receiving a main power lead by soldering to said main contact pad; said first main contact pad comprising a thin layer of aluminum in contact with said silicon; and a solderable metal system atop and in contact with said layer of aluminum; said solderable metal system comprising a tri-metal consisting of titanium atop said aluminum, palladium atop said titanium and silver atop said titanium.
Claim 5
Dependent Claim
61 words
The structure of claim 2 which further includes an amorphous silicon coating on said front surface to define a high voltage termination for said chip; said main contact pad being exposed through a window in said amorphous silicon coating; said amorphous silicon coating being non-wettable by solder and acting as a dam for containing solder on said main contact pad area.
Claim 6
Dependent Claim
31 words
The structure of claim 2 wherein said first main contact pad further comprises a solder preform comprising a refractory metal and solderable coating soldered to the top of said metal system.
Claim 7
Dependent Claim
34 words
The structure of claim 1 wherein said first main contact pad further comprises a solder preform comprising a refractory metal having a solderable coating which is soldered to the top of said metal system.
Claim 8
Dependent Claim
65 words
The structure of claim 1 which further includes a thin wire lead, compression bonded to said control contact pad and a second wire of substantially greater cross-sectional area than said thin wire lead soldered to said main contact pad and adapted to remove significant heat from said chip of silicon in comparison to the ability of said thin wire to remove heat from said chip.
Claim 9
Dependent Claim
36 words
The structure of claim 1 wherein said first main contact pad comprises a thin layer of aluminum in contact with said silicon and a solderable metal system atop and in contact with said layer of aluminum.
Claim 10
Dependent Claim
28 words
The structure of claim 1 wherein said solderable metal system comprises a tri-metal consisting of titanium atop said aluminum, palladium atop said titanium and silver atop said palladium.
Claim 11
Dependent Claim
162 words
A MOSGATE structure having a solderable front metal contact; said MOSGATE structure comprising a thin flat chip of silicon having a front surface and a back surface, a first main contact pad on said front surface, a control contact pad on said front surface and spaced from and insulated from said first main contact pad, and a solderable second main contact area extending across the full surface of said back surface; said main contact pad area disposed atop a plurality of spaced junctions in the front surface of said thin flat chip of silicon which define at least a portion of said MOSFET structure, a solderable mass on said contact pad for receiving a main power lead by soldering to said main contact pad; said first main contact pad comprising a thin layer of aluminum in contact with said silicon; and a solderable metal system atop and in contact with said layer of aluminum; said solderable metal system comprising a tri-metal layer.
Claim 12
Dependent Claim
162 words
A MOSGATE structure having a solderable front metal contact; said MOSGATE structure comprising a thin flat chip of silicon having a front surface and a back surface, a first main contact pad on said front surface, a control contact pad on said front surface and spaced from and insulated from said first main contact pad, and a solderable second main contact area extending across the full surface of said back surface; said main contact pad area disposed atop a plurality of spaced junctions in the front surface of said thin flat chip of silicon which define at least a portion of said MOSFET structure, a solderable mass on said contact pad for receiving a main power lead by soldering to said main contact pad; said first main contact pad comprising a thin layer of aluminum in contact with said silicon; and a solderable metal system atop and in contact with said layer of aluminum; said solderable metal system comprising a tri-metal layer.