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US5021353A Expired / Lapsed US ⏱️ 0.0 years remaining

Split-polysilicon CMOS process incorporating self-aligned silicidation of conductive regions

Assignee: Micron Technology Inc
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Filing: 1990-02-26
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Granted: 1991-06-04
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Expires: 2010-02-26
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Abstract

Abstract An improved CMOS fabrication process which uses separate masking steps to pattern N-channel and P-channel transistor gates from a single layer of conductively-doped polycrystalline silicon (poly) and incorporates self-aligned salicidation of conductive regions. The object of the improved process is to reduce the cost and improve the reliability, performance and manufacturability of CMOS devices by a process which features a dramatically reduced number of photomasking steps and which further allows self-aligned salicidation of transistor conductive regions. By processing N-channel and P-channel devices separately, the number of photomasking steps required to fabricate complete CMOS circuitry in a single-polysilicon-layer or single-metal layer process can be reduced from eleven to eight. Starting with a substrate of P-type material, N-channel devices are formed first, with unetched poly left in the future P-channel regions until N-channel processing is complete. The improved CMOS process provides the following advantages over conventional process technology: Use of a masked high-energy punch-through implant for N-channel devices is not required; individual optimization of N-channel and P-channel transistors is made possible; a lightly-doped drain (LDD) design for both N-channel and P-channel transistors is readily implemented; source/drain-to-gate offset may be changed independently for N-channel and P-channel devices; and N-channel and P-channel transistors can be independently controlled and optimized for best LDD performance and reliability.

Inventors

  • 👤 Tyler A. Lowrey
  • 👤 Dermot M. Durcan
  • 👤 Trung T. Doan
  • 👤 Gordon A. Haller
  • 👤 Mark E. Tuttle

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 12:38
CPC Classifications
H; H10; H10D; H10D30/00; H10D30/01; H10D30/021; H10D30/0212; H10D84/00; H10D84/01; H10D84/0123; H10D84/0126; H10D84/0165; H10D84/0172; H10D84/0174; H10D84/02; H10D84/03; H10D84/038

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 429 words
An improved process for the fabrication of CMOS integrated circuits on semiconductor material having both N-type material regions and P-type material regions, each of which is covered by a gate dielectric layer, said process comprising the following sequence of steps: a) a blanket deposition of conductive layer on top of the gate dielectric layer; b) masking of said conductive layer with a first photomask which, in P-type material regions, defines N-channel gates and interconnects, and in N-type material regions, blankets said conductive layer; c) etching away unmasked portions of said conductive layer and underlying portions of the gate dielectric layer to form N-channel gates and interconnects; d) stripping said first photomask; e) implantation of a P-type conductivity-creating impurity self-aligned to said N-channel gates which functions as a punchthrough implant, the conductive layer masking the N-type regions from the implanted P-type impurity; f) creation of a mini-spacer oxide layer on at least N-channel transistor gate sidewalls; g) low-dosage implantation of an N-type conductivity-creating impurity to create lightly-doped drain and source regions self-aligned to said mini-spacer oxide layer, the conductive layer masking the N-type material regions from this low-dosage implantation of an N-type impurity; h) blanket deposition of a first silicon dioxide layer; i) anisotropic etching of said first silicon dioxide layer to create N-channel transistor gate sidewall spacers; j) high-dosage implantation of an N-type conductivity-creating impurity to create heavily-doped drain and source regions self-aligned to said N-channel transistor gate sidewall spacers, the conductive layer masking the N-type material regions from this high-dosage implantation of an N-type impurity; k) using a second photomask to blanket the P-type material regions and to define P-channel gates and interconnects in the N-type material regions; l) etching away unmasked portions of said conductive layer and underlying portions of the gate dielectric layer to form P-channel gates and interconnects; m) low-dosage implantation of a P-type conductivity-creating impurity to create lightly-doped drain and source regions self-aligned to said P-channel gates, said second photomask blocking this low-dosage implantation of a P-type impurity in the P-type material regions; n) blanket deposition of a second silicon dioxide layer; o) anisotropic etching of said second silicon oxide layer to create P-channel transistor gate sidewall spacers; p) unmasked high-dosage implantation of a P-type conductivity-creating impurity to create heavily-doped drain and source regions self-aligned to said P-channel transistor gate sidewall spacers, said unmasked high dosage implantation being effected at a level that is substantially less than that employed for said high-dosage implantation of an N-type conductivity-creating impurity which created the heavily-doped drain and source regions; and q) silicidation of all exposed silicon regions.
Claim 2
Dependent Claim 429 words
An improved process for the fabrication of CMOS integrated circuits on semiconductor material having both N-type material regions and P-type material regions, each of which is covered by a gate dielectric layer, said process comprising the following sequence of steps: a) a blanket deposition of conductive layer on top of the gate dielectric layer; b) masking of said conductive layer with a first photomask which, in P-type material regions, defines N-channel gates and interconnects, and in N-type material regions, blankets said conductive layer; c) etching away unmasked portions of said conductive layer and underlying portions of the gate dielectric layer to form N-channel gates and interconnects; d) stripping said first photomask; e) implantation of a P-type conductivity-creating impurity self-aligned to said N-channel gates which functions as a punchthrough implant, the conductive layer masking the N-type regions from the implanted P-type impurity; f) creation of a mini-spacer oxide layer on at least N-channel transistor gate sidewalls; g) low-dosage implantation of an N-type conductivity-creating impurity to create lightly-doped drain and source regions self-aligned to said mini-spacer oxide layer, the conductive layer masking the N-type material regions from this low-dosage implantation of an N-type impurity; h) blanket deposition of a first silicon dioxide layer; i) anisotropic etching of said first silicon dioxide layer to create N-channel transistor gate sidewall spacers; j) high-dosage implantation of an N-type conductivity-creating impurity to create heavily-doped drain and source regions self-aligned to said N-channel transistor gate sidewall spacers, the conductive layer masking the N-type material regions from this high-dosage implantation of an N-type impurity; k) using a second photomask to blanket the P-type material regions and to define P-channel gates and interconnects in the N-type material regions; l) etching away unmasked portions of said conductive layer and underlying portions of the gate dielectric layer to form P-channel gates and interconnects; m) low-dosage implantation of a P-type conductivity-creating impurity to create lightly-doped drain and source regions self-aligned to said P-channel gates, said second photomask blocking this low-dosage implantation of a P-type impurity in the P-type material regions; n) blanket deposition of a second silicon dioxide layer; o) anisotropic etching of said second silicon oxide layer to create P-channel transistor gate sidewall spacers; p) unmasked high-dosage implantation of a P-type conductivity-creating impurity to create heavily-doped drain and source regions self-aligned to said P-channel transistor gate sidewall spacers, said unmasked high dosage implantation being effected at a level that is substantially less than that employed for said high-dosage implantation of an N-type conductivity-creating impurity which created the heavily-doped drain and source regions; and q) silicidation of all exposed silicon regions.
Claim 3
Dependent Claim 56 words
The process of claim 1 wherein silicidation of all exposed silicon regions comprises the following sequence of steps: a) deposition of a titanium metal layer; b) sintering of said titanium metal layer in a nitrogen ambient to create titanium silicide on all exposed silicon regions and titanium nitride elsewhere; and c) etching away all titanium nitride.
Claim 4
Dependent Claim 16 words
The process of claim 1, wherein said mini-spacer oxide layer is created through chemical vapor deposition.
Claim 5
Dependent Claim 13 words
The process of claim 1, wherein said mini-spacer oxide layer is thermally grown.
Claim 6
Dependent Claim 38 words
The process of claim 1, wherein said unmasked high dosage implantation is effected at a level that is substantially within the range of one-third to one-seventh of that employed for said high-dosage implantation of an N-type conductivity-creating impurity.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-06-03 1994-12-03 1995-06-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-06-03 1998-12-03 1999-06-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-06-03 2002-12-03 2003-06-04 $7700.00 Window Closed / Lapsed

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