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US4853827A Expired / Lapsed US ⏱️ 0.0 years remaining

High dielectric multilayer capacitor

Assignee: Circuit Components Inc
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Filing: 1988-12-29
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Granted: 1989-08-01
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Expires: 2008-12-29
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Abstract

Abstract A multilayer capacitor is presented which provides high capacitance and low inductance. The capacitor comprises a plurality of conductive layers, each separated from the other and sandwiching therebetween a high capacitance flexible dielectric sheet material. The dielectric sheet material is comprised of a monolayer of multilayer or single layer high dielectric (e.g. ceramic) chips or pellets of relatively small area and thickness which are arranged in a planar array. These high dielectric constant chips are spaced apart by a small distance. The spaces between the chips are then filled with a flexible polymer/adhesive to define a cohesive sheet with the polymer binding the array of high dielectric (e.g. ceramic) chips together. Next, the opposite planar surfaces of the array (including the polymer) are electroless plated or electroded by vacuum metal deposition, or sputtering, to define opposed metallized surfaces.

Inventors

  • 👤 Jorge M. Hernandez

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 18:44
CPC Classifications
H; H01; H01G; H01G4/00; H01G4/002; H01G4/018; H01G4/20; H05; H05K; H05K1/00; H05K1/16; H05K1/162; H05K1/02; H05K1/0296; H05K1/0298; H05K2201/00; H05K2201/01; H05K2201/0183; H05K2201/0187; H05K2201/09; H05K2201/09209; H05K2201/0929; H05K2201/09309; H05K3/00; H05K3/46; H05K3/4611

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 153 words
A multi-layer capacitor comprising: (1) a plurality of spaced, discrete dielectric sheets, each of said discrete dielectric sheets including; (a) an array of spaced high dielectric chips arranged in a single layer, each of said chips having side, top and bottom surfaces; (b) a flexible polymeric binder between said side surfaces of said chips and binding said chips to define a cohesive sheet having opposed first and second planar surfaces with said top and bottom surfaces of said chips being exposed on said respective first and second surfaces; (c) a first metallized layer o said first planar surface; and (d) a second metallized layer on said second planar surface; (2) at least a pair of electrically isolated conductive electrodes, each of said electrodes being electrically connected to respective first and second metallized layers on said plurality of discrete dielectric sheets; and (3) electrically insulative material between said spaced plurality of discrete dielectric sheets.
Claim 2
Dependent Claim 153 words
A multi-layer capacitor comprising: (1) a plurality of spaced, discrete dielectric sheets, each of said discrete dielectric sheets including; (a) an array of spaced high dielectric chips arranged in a single layer, each of said chips having side, top and bottom surfaces; (b) a flexible polymeric binder between said side surfaces of said chips and binding said chips to define a cohesive sheet having opposed first and second planar surfaces with said top and bottom surfaces of said chips being exposed on said respective first and second surfaces; (c) a first metallized layer o said first planar surface; and (d) a second metallized layer on said second planar surface; (2) at least a pair of electrically isolated conductive electrodes, each of said electrodes being electrically connected to respective first and second metallized layers on said plurality of discrete dielectric sheets; and (3) electrically insulative material between said spaced plurality of discrete dielectric sheets.
Claim 3
Dependent Claim 13 words
The capacitor of claim 1 wherein: said chips comprise a sintered ceramic material.
Claim 4
Dependent Claim 25 words
The capacitor of claim 2 wherein: said ceramic material is selected from the group consisting of barium titanate, lead magnesium niobate or iron tungsten niobate.
Claim 5
Dependent Claim 23 words
The capacitor of claim 1 wherein: said chips have a shape which is selected from the group consisting of cylindrical, rectangular or square.
Claim 6
Dependent Claim 22 words
The capacitor of claim 1 including: at least one groove formed in said chips to enhance mechanical binding with said polymeric binder.
Claim 7
Dependent Claim 29 words
The capacitor of claim 1 wherein: said chips comprise multilayer capacitive elements having exposed top and bottom electrodes which electrically contact respective of said first and second metallized layers.
Claim 8
Dependent Claim 27 words
The capacitor of claim 1 wherein: said first and second metallized layers are comprised of a material selected from the group consisting of copper, nickel or tin.
Claim 9
Dependent Claim 18 words
The capacitor of claim 1 wherein: said polymeric binder is comprised of a flexible thermoplastic or flexibilized thermoset.
Claim 10
Dependent Claim 18 words
The capacitor of claim 1 wherein: said high dielectric chip has a dielectric constant of at least 10,000.
Claim 11
Dependent Claim 27 words
The capacitor of claim 1 including: electrically conductive adhesive means bonding said conductive electrodes to said respective first and second metallized layers on said discrete dielectric sheets.
Claim 12
Dependent Claim 27 words
The capacitor of claim 1 including: electrically conductive solder means bonding said conductive electrodes to said respective first and second metallized layers on said discrete dielectric sheets.
Claim 13
Dependent Claim 12 words
The capacitor of claim 1 including: tab means on said conductive electrodes.
Claim 14
Dependent Claim 19 words
The capacitor of claim 12 wherein: said tab means extend from at least two opposing sides of said capacitor.
Claim 15
Dependent Claim 27 words
The capacitor of claim 1 wherein: each of said conductive electrodes include a plurality of extensions for electrically connecting to said respective first and second metallized layers.
Claim 16
Dependent Claim 15 words
The capacitor of claim 14 wherein: said extension extend substantially perpendicular to said conductive electrodes.
Claim 17
Dependent Claim 17 words
The capacitor of claim 1 wherein: each of said electrodes is substantially transverse from an adjacent electrode.

References Cited (Backward Citations)

US3582729A Cited
US3673092A Cited
US3720862A Cited
US3988405A Cited
US4071881A Cited
US4752857A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-07-31 1993-01-30 1993-08-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-07-31 1997-01-30 1997-08-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-07-31 2001-01-30 2001-08-01 $7700.00 Window Closed / Lapsed

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