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US4778772A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of manufacturing a bipolar transistor

Assignee: Toshiba Corp
•
Filing: 1987-03-05
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Granted: 1988-10-18
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Expires: 2007-03-05
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Abstract

Abstract A method of manufacturing a semiconductor device by forming an N type collector layer in an N type semiconductor wafer, a P type base layer which is in contact with the N type collector layer at a PN junction that extends to the surface and which contains an N type impurity material of which the energy of combination with vacancies is great and boron which is a P type impurity material, and an N type emitter layer which is so formed as to be surrounded by this P type base layer and forms a transistor together with the N type collector layer and the P type base layer and which contains the N type impurity materials phosphorous and arsenic. Arsenic or antimony or the like, which are N type impurity material of which the energy of combination with vacancies is great are diffused in the P type base layer.

Inventors

  • 👤 Kouichi Takahashi
  • 👤 Hidekuni Ishida
  • 👤 Toshio Yonezawa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 13:47
CPC Classifications
H; H10; H10D; H10D62/00; H10D62/80; H10D62/83; H10D62/834; H10D10/00; H10D10/40; H10D10/421; H10D62/10; H10D62/13; H10D62/133; H10D62/17; H10D62/177; H10P; H10P32/00; Y; Y10; Y10S; Y10S438/00; Y10S438/965

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 128 words
A method of manufacturing a semiconductor device consisting of: providing an N type collector layer in a semiconductor wafer having a substantially flat surface; diffusing an N type impurity having a high energy of combination with vacancies and a P type impurity such that a P type base layer is formed in contact with said N type collector layer having a PN junction extending to said surface; and diffusing at least phosphorus which is N type impurity into said P type base layer so that an N type emitter layer is formed which is in contact with said P type base layer having a PN junction extending to said surface and which constitutes a transistor together with said N type collector layer and said P type base layer.
Claim 2
Independent Claim 128 words
A method of manufacturing a semiconductor device consisting of: providing an N type collector layer in a semiconductor wafer having a substantially flat surface; diffusing an N type impurity having a high energy of combination with vacancies and a P type impurity such that a P type base layer is formed in contact with said N type collector layer having a PN junction extending to said surface; and diffusing at least phosphorus which is N type impurity into said P type base layer so that an N type emitter layer is formed which is in contact with said P type base layer having a PN junction extending to said surface and which constitutes a transistor together with said N type collector layer and said P type base layer.
Claim 3
Independent Claim 131 words
A method of manufacturing a semiconductor device consisting of: providing an N type collector layer in a semiconductor wafer having a substantially flat surface; diffusing an N type impurity having a high energy of combination with vacancies and boron which is a P type impurity such that a P type base layer is formed in contact with said N type collector layer having an PN junction extending to said surface; and diffusing phosphorus and arsenic which are N type impurities into said P type base layer so that an N type emitter layer is formed which is in contact with said P type base layer having a PN junction extending to said surface and which constitutes a transistor together with said N type collector layer and said P type base layer.
Claim 4
Independent Claim 131 words
A method of manufacturing a semiconductor device consisting of: providing an N type collector layer in a semiconductor wafer having a substantially flat surface; diffusing an N type impurity having a high energy of combination with vacancies and boron which is a P type impurity such that a P type base layer is formed in contact with said N type collector layer having an PN junction extending to said surface; and diffusing phosphorus and arsenic which are N type impurities into said P type base layer so that an N type emitter layer is formed which is in contact with said P type base layer having a PN junction extending to said surface and which constitutes a transistor together with said N type collector layer and said P type base layer.
Claim 5
Independent Claim 193 words
A method of manufacturing a semiconductor device comprising: providing an N type collector layer in a silicon semiconductor wafer having a substantially flat surface; covering said N type collector layer with an oxide layer; applying resist to the surface of said oxide layer formed elsewhere run in a region in which a P type base layer is to be formed; implanting an N type impurity having a high energy of combination with vacancies and a P type impurity into said oxide layer using said resist as a mask by ion implantation such that a doped oxide layer is formed; subjecting said doped oxide layer to heat treatment such that a P type base layer is formed in contact with said N type collector layer having a PN junction extending to said surface; and diffusing at least phosphorus which is N type impurity into said P type base layer so that an N type emitter layer is formed which is in contact with said P type base layer having a PN junction extending to said surface and which constitutes a transistor together with said N type collector layer and said P type base layer.
Claim 6
Independent Claim 193 words
A method of manufacturing a semiconductor device comprising: providing an N type collector layer in a silicon semiconductor wafer having a substantially flat surface; covering said N type collector layer with an oxide layer; applying resist to the surface of said oxide layer formed elsewhere run in a region in which a P type base layer is to be formed; implanting an N type impurity having a high energy of combination with vacancies and a P type impurity into said oxide layer using said resist as a mask by ion implantation such that a doped oxide layer is formed; subjecting said doped oxide layer to heat treatment such that a P type base layer is formed in contact with said N type collector layer having a PN junction extending to said surface; and diffusing at least phosphorus which is N type impurity into said P type base layer so that an N type emitter layer is formed which is in contact with said P type base layer having a PN junction extending to said surface and which constitutes a transistor together with said N type collector layer and said P type base layer.
Claim 7
Independent Claim 196 words
A method of manufacturing a semiconductor device comprising: providing an N type collector layer in a silicon semiconductor wafer having a substantially flat surface; covering said N type collector layer with an oxide layer; applying resist to the surface of said oxide layer formed elsewhere than in a region in which a P type base layer is to be formed; implanting an N type impurity having a high energy of combination with vacancies and boron which is a P type impurity into said oxide layer by ion implantation with said resist as a mask such that a doped oxide layer is formed; subjecting said doped oxide layer to heat treatment such that a P type base layer is formed in contact with said N type collector layer having a PN junction extending to said surface; and diffusing phosphorus and arsenic which are N type impurities into said P type base layer so that an N type emitter layer is formed which is in contact with said P type base layer having a PN junction extending to said surface and which constitutes a transistor together with said N type collector layer and said P type base layer.
Claim 8
Independent Claim 196 words
A method of manufacturing a semiconductor device comprising: providing an N type collector layer in a silicon semiconductor wafer having a substantially flat surface; covering said N type collector layer with an oxide layer; applying resist to the surface of said oxide layer formed elsewhere than in a region in which a P type base layer is to be formed; implanting an N type impurity having a high energy of combination with vacancies and boron which is a P type impurity into said oxide layer by ion implantation with said resist as a mask such that a doped oxide layer is formed; subjecting said doped oxide layer to heat treatment such that a P type base layer is formed in contact with said N type collector layer having a PN junction extending to said surface; and diffusing phosphorus and arsenic which are N type impurities into said P type base layer so that an N type emitter layer is formed which is in contact with said P type base layer having a PN junction extending to said surface and which constitutes a transistor together with said N type collector layer and said P type base layer.
Claim 9
Independent Claim 216 words
A method of manufacturing a semiconductor device which comprises the steps of: providing an N type collector layer in an N type semiconductor wafer having a substantially flat surface; coating said N type collector layer with a first oxide film layer; implanting boron and an N type impurity having a high energy of combination with vacancies into a controlled region of said first oxide film layer; diffusing boron and said N type impurity from said first oxide film layer into said N type collector layer such that a P type base layer in contact with said N type collector layer is formed having a PN junction extending to said surface; removing said first oxide film layer from said semiconductor wafer; covering said N type collector layer and said P type base layer with a second oxide film layer; forming an opening in said second oxide film layer; and diffusing phosphorus and arsenic which are N type impurities through said opening in said second oxide layer into said P type base layer such that an N type emitter layer is formed which is in contact with said P type base layer having a PN junction extending to said surface and which constitutes a transistor together with said N type collector layer and said P type base layer.
Claim 10
Independent Claim 216 words
A method of manufacturing a semiconductor device which comprises the steps of: providing an N type collector layer in an N type semiconductor wafer having a substantially flat surface; coating said N type collector layer with a first oxide film layer; implanting boron and an N type impurity having a high energy of combination with vacancies into a controlled region of said first oxide film layer; diffusing boron and said N type impurity from said first oxide film layer into said N type collector layer such that a P type base layer in contact with said N type collector layer is formed having a PN junction extending to said surface; removing said first oxide film layer from said semiconductor wafer; covering said N type collector layer and said P type base layer with a second oxide film layer; forming an opening in said second oxide film layer; and diffusing phosphorus and arsenic which are N type impurities through said opening in said second oxide layer into said P type base layer such that an N type emitter layer is formed which is in contact with said P type base layer having a PN junction extending to said surface and which constitutes a transistor together with said N type collector layer and said P type base layer.
Claim 11
Independent Claim 234 words
A method of manufacturing a semiconductor device which comprises the steps of: providing an N type collector layer in an N type semiconductor wafer having a substantially flat surface; coating said N type collector layer with a first oxide film layer; implanting an N type impurity having a high energy of combination with vacancies into a controlled region of said first oxide film layer; diffusing said N type impurity from said first oxide layer into said N type collector layer; implanting boron into said controlled region of said first oxide film layer; diffusing boron from said first oxide layer into said N type collector layer such that a P type base layer in contact with said N type collector layer is formed having a PN junction extending to said surface; removing said first oxide layer from said semiconductor wafer; covering said N type collector layer and said P type base layer with a second oxide film layer; forming an opening in said second oxide film layer; diffusing phosphorus and arsenic which are N type impurities through said opening in said second oxide layer into said P type base layer such that an N type emitter layer is formed which is in contact with said P type base layer having a PN junction extending to said surface and which constitutes a transistor together with said N type collector layer and said P type base layer.
Claim 12
Independent Claim 234 words
A method of manufacturing a semiconductor device which comprises the steps of: providing an N type collector layer in an N type semiconductor wafer having a substantially flat surface; coating said N type collector layer with a first oxide film layer; implanting an N type impurity having a high energy of combination with vacancies into a controlled region of said first oxide film layer; diffusing said N type impurity from said first oxide layer into said N type collector layer; implanting boron into said controlled region of said first oxide film layer; diffusing boron from said first oxide layer into said N type collector layer such that a P type base layer in contact with said N type collector layer is formed having a PN junction extending to said surface; removing said first oxide layer from said semiconductor wafer; covering said N type collector layer and said P type base layer with a second oxide film layer; forming an opening in said second oxide film layer; diffusing phosphorus and arsenic which are N type impurities through said opening in said second oxide layer into said P type base layer such that an N type emitter layer is formed which is in contact with said P type base layer having a PN junction extending to said surface and which constitutes a transistor together with said N type collector layer and said P type base layer.
Claim 13
Independent Claim 33 words
A method of manufacturing a semiconductor device as recited in any of claims 3, 4, 5 or 6, wherein: said N type impurity having a high energy of combination with vacancies is arsenic.
Claim 14
Independent Claim 33 words
A method of manufacturing a semiconductor device as recited in any of claims 3, 4, 5, or 6 wherein: said N type impurity having a high energy of combination with vacancies is antimony.

References Cited (Backward Citations)

US3756873A Cited
US3607449A Cited
US3704178A Cited
US3812519A Cited
US3834953A Cited
US4006046A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-10-18 1992-04-18 1992-10-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-10-18 1996-04-18 1996-10-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-10-18 2000-04-18 2000-10-18 $7700.00 Window Closed / Lapsed

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